Kugwiritsa Ntchito Maloboti a Three-Axis Servo mu Makampani Atsopano a Mphamvu Yowonjezera Mphamvu

Kugwiritsa Ntchito Maloboti a Three-Axis Servo mu Makampani Atsopano a Mphamvu Yowonjezera Mphamvu

Poganizira za kusintha kwa mphamvu padziko lonse lapansi komwe kukufulumira, makampani opanga magetsi opangidwa ndi dzuwa akukulirakulira pamlingo wapakati pachaka wa manambala awiri. Malipoti amakampani akuwonetsa kuti kukula kwa msika wapadziko lonse wamagetsi opangidwa ndi dzuwa kunafika pa $7.8 biliyoni mu 2023 ndipo akuyembekezeka kupitirira $18 biliyoni pofika chaka cha 2030. Kumbuyo kwa kukula kwakukulu kumeneku kuli makampani opanga magetsi opangidwa ndi magetsi opangidwa ndi dzuwa omwe akufuna kulondola, kuchita bwino, komanso kukhazikika. Maloboti a servo a axis atatu, ndi ubwino wawo wapadera waukadaulo, akukhala zida zofunika kwambiri zolumikizira unyolo wonse wamakampani opanga ma photovoltaic.

Kulondola ndi Kuchita Bwino: Zofunikira Zazikulu za Makampani Opanga Ma Photovoltaic a Maloboti

Njira yopangira zinthu za photovoltaic imayambira pa kukonza zinthu za silicon, kupanga maselo, kulongedza ma module mpaka kugwira ntchito ndi kukonza malo opangira magetsi. Gawo lililonse limafuna zida zodziyimira zokha. Kukhuthala kwa silicon wafer kwatsika kuchoka pa 160μm yachikhalidwe kufika pansi pa 100μm; chinthu chopyapyala ngati pepalachi chimawonongeka mosavuta ndi ma bumps pang'ono. Kuwonjezeka kulikonse kwa 0.1% pakusinthika kwa maselo kumafuna kuwongolera kwa micron mu njira yopangira. Kukhazikika kwa kulongedza ma module kumatsimikizira mwachindunji kukhazikika kwa malo opangira magetsi pazaka 25 za moyo wake.

Ma robot a servo okhala ndi ma axis atatu, kudzera mu mgwirizano wolondola mu miyeso ya X, Y, ndi Z komanso kuwongolera kozungulira kwa servo system, amakwaniritsa bwino zofunikira izi. Poyerekeza ndi zida zachikhalidwe zoyendetsedwa ndi pneumatic kapena stepper, kubwerezabwereza kwawo kumafika ± 0.02mm, ndi nthawi yochepa yonyamula ya masekondi 1.4 okha. Ngakhale kuti amagwira ntchito mwachangu kwambiri, amalamulira kuchuluka kwa kusweka kwa silicon wafer handling kufika pansi pa 0.03%, kotsika kwambiri kuposa 1.2% ya ntchito yamanja. Ubwino wowirikiza uwu wa "high precision + high speed" umawapangitsa kukhala gawo lofunikira la mizere yopanga yokha ya photovoltaic.

Kulowa Munjira Yonse: Zochitika Zitatu Zofunikira pa Ntchito za Maloboti a Servo a Three-Axis

1. Kupanga Ma Wafer a Silicon: Chitetezo Cholondola ku Ndodo za Silicon kupita ku Ma Wafer

Mu njira yopangira silicon wafer, kuyambira kudula silicon ingot ya polycrystalline mpaka kudula ndodo ya silicon ya monocrystalline, kenako mpaka kukonza zinthu monga kuyeretsa ndi kukonza, ma servo robot a three-axis amachita gawo lofunika kwambiri pakusamutsa zinthu. Pogwiritsa ntchito makina oyendetsa ma stepper motor oyendetsedwa ndi PLC, Chitini cha Robot Sinthani moyenera m'malo atatu. Pophatikizidwa ndi chotsukira chikho chotsukira cha vacuum chomwe chimapangidwa mwamakonda, chimatha kugwira bwino ma wafer a silicon okhala ndi mawonekedwe osiyanasiyana.

Mu mzere woonda wa First Solar wopanga ma silicon wafer ku US, loboti ya servo ya axis itatu imagwira ntchito limodzi ndi zida zodulira laser kuti ikwaniritse kusamutsa ndi kusankha ma silicon wafers nthawi yomweyo mutadula. Izi zimathandizira kukonza bwino kwa njirayi ndi 40% ndikuchepetsa kuchuluka kwa ma silicon wafers ndi 65%. Mgwirizano wothandiza kwambiri uwu sungochepetsa masitepe apakati komanso umachepetsa chiopsezo cha kuipitsidwa kudzera munjira yopanda kukhudza konse, ndikuyika maziko olimba opangira maselo pambuyo pake.

2. Kupanga Maselo: Kugwira Ntchito kwa Micron-Level Kumatsimikizira Kugwira Ntchito Mwachangu kwa Kutembenuza

Kupanga maselo ndiye maziko a kupanga ma photovoltaic. Makamaka chifukwa cha kugwiritsa ntchito kwambiri ukadaulo wa maselo ogwira ntchito bwino kwambiri monga HJT ndi TOPCon, kufunikira kwakukulu kumayikidwa pamlingo wodziyimira pawokha wa njira monga kusindikiza kwa ma electrode, zokutira, ndi laser doping. maloboti a servo a axis atatu mu ndondomekoyi Zimaonekera makamaka mu docking yeniyeni ndi mgwirizano wa magawo pakati pa zida zogwirira ntchito.

Mu njira yopangira PECVD ya mtundu wa mbale ya maselo a HJT, lobotiyo imafunika kunyamula molondola silicon wafer kupita nayo ku chipinda chopangira pulasitiki. Cholakwika chake pa malo chimakhudza mwachindunji kufanana kwa gawo la filimu. Mu yankho la wopanga zida ku Europe, loboti ya servo ya axis itatu, kudzera mu kulumikizana nthawi yeniyeni ndi makina owongolera zida, imayang'anira kulondola kwa malo a silicon wafer mkati mwa ±0.05mm, kuthandiza kupanga maselo a HJT kukhala ndi mphamvu yosinthira yoposa 25%. Mu njira yosindikizira ya electrode, lobotiyo, mogwirizana ndi njira yozindikira masomphenya, imalola kutembenuza ndi kuyika maselo mwachangu kwambiri, ndikuwonjezera mphamvu yosindikiza ndi 30%.

3. Kukonza ndi Kukonza Module ndi Magetsi: Kupereka Mphamvu Zonse pa Moyo Wanu

Mu ndondomeko yopangira ma module, robot ya servo ya axis itatu imayang'anira kuyika zinthu zokha monga galasi la photovoltaic, filimu ya EVA, zingwe za cell, ndi ma backsheets, komanso kusonkhanitsa ndi kumata mafelemu. Mphamvu zake zogwirira ntchito limodzi zaufulu wambiri zimatha kusintha malinga ndi zosowa za ma module amitundu yosiyanasiyana, kuyambira ma module wamba a 166mm mpaka ma module akuluakulu kwambiri a 210mm, zomwe zimafuna kusintha kwa pulogalamu yokha kuti isinthe mwachangu, zomwe zimachepetsa kwambiri ndalama zosinthira mzere wopanga.

Pa ntchito yokonza ndi kukonza malo opangira magetsi, maloboti oyeretsa ndi kuwunika omwe ali ndi makina atatu a servo akuyamba kulowa m'malo mwa ntchito zamanja pang'onopang'ono. Dzanja la Robotics imatha kusuntha mosinthasintha pa ma photovoltaic arrays, ikugwira ntchito ndi mfuti zamadzi kapena maburashi amphamvu kuti iyeretse ma module, pomwe nthawi yomweyo ikupeza zolakwika za malo otentha kudzera mu ma module ozindikira ma end-effector. Deta ikuwonetsa kuti makina oyeretsera okha amatha kuwonjezera kupanga magetsi a module ndi 5%-8%, pomwe amachepetsa ndalama zokonzera ndi 42% poyerekeza ndi kuyeretsa ndi manja. Pakuyika kwathunthu kwa 600MW Sudair photovoltaic power plant ku Saudi Arabia, kugwiritsa ntchito manja a robotic otere kunachepetsa kutayika kwa magetsi pachaka kwa fakitale ndi 37%.

Kuphatikizana kwa Ukadaulo: Njira Yopititsira Patsogolo ya Zida za Robotic za Photovoltaic

Pamene makampani opanga ma photovoltaic akusintha kukhala "ogwira ntchito bwino kwambiri, ma wafer owonda, ndi anzeru," manja a robotic a servo a axis atatu akusintha mbali zitatu: Choyamba, kuphatikiza ndi ukadaulo wa digito kuti akonze njira zoyendera kudzera mu kuyerekezera kwapaintaneti, kuchepetsa nthawi yokonza zida ndi 50%; chachiwiri, kuphatikiza machitidwe a AI kuti akwaniritse kuzindikira ndi kugawa zolakwika pamwamba pa silicon wafer nthawi yeniyeni, kukonza phindu la njira; ndipo chachitatu, kupanga mitundu yokhala ndi kukana kwamphamvu kwa nyengo kuti igwirizane ndi zosowa zosamalira zamagetsi m'malo ovuta kwambiri monga zipululu ndi mapiri, ndi kutentha kwa ntchito komwe kumakulitsidwa mpaka -40℃ mpaka 85℃.

Bungwe la International Electrotechnical Commission (IEC) likupanga njira yolumikizirana ya photovoltaic automation yomwe idzalimbikitsa kulumikizana pakati pa maloboti atatu a servo ndi makina opanga photovoltaic. M'tsogolomu, zida izi zokha sizidzakhala mayunitsi amodzi okha, komanso zidzakhala mfundo zazikulu pakusintha kwa digito kwa makampani opanga photovoltaic, kupereka chithandizo cholimba pa zolinga zamphamvu zoyera padziko lonse lapansi.

Roboti Imodzi#Ntchito Ya Robot#Servo Motor Robo#Four Axis Robot#Servo Standard#Robot M#An Industrial Robot

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