Kafukufuku wa Kapangidwe ka Magalimoto Othamanga Kwambiri ndi Roboti ya Servo ya Axis Atatu mu Makampani Opangira Zakudya

Kafukufuku Wokhudza Kupaka Mapaketi Aatali Kwambiri a Maloboti Ogwira Ntchito Zapakhomo Atatu mu Makampani Opaka Mapaketi A Chakudya

Mu ma workshop opanga chakudya, kugwirizanitsa liwiro ndi kulondola nthawi zonse kumakhala vuto lalikulu—kukwaniritsa zofunikira za maoda ambiri nthawi ya tchuthi chachikulu komanso kuonetsetsa kuti chakudya chili bwino, chitetezo, komanso kukhazikika kwa ma cookie. Pamene ma cookie amanja akukumana ndi zovuta zogwira ntchito komanso kusowa kwa antchito, ndipo makina achikhalidwe akuvutika kuti azolowere kupanga zinthu zosiyanasiyana m'magulu osiyanasiyana, maloboti a servo a axis atatu, ndi yankho lawo lachangu komanso kuwongolera kolondola, zimakhala zida zofunika kwambiri zothetsera mavuto amakampani. Milandu itatu yotsatirayi yothandiza kuchokera m'magawo osiyanasiyana azakudya idzawonetsa bwino momwe phindu lawo laukadaulo limasinthira kukhala zabwino zopangira.

Phunziro 1: Phukusi Lopindika Lotayidwa—Yankho Limodzi la 24 Limapulumutsa Ndalama Zogwirira Ntchito ndi 90%

Pakupanga mbale zogwiritsidwa ntchito ngati zotayidwa m'makampani ophikira, mawonekedwe ang'onoang'ono komanso apamwamba a supuni zopindika zimapangitsa kuti pakhale kufunikira kwakukulu pakupanga makina ophikira. Kampani yapadziko lonse yopereka chithandizo cha zakudya padziko lonse lapansi yakhala ikugwiritsa ntchito ntchito zamanja popukutira supuni, ndipo yakumana ndi kusokonekera kwa ntchito chifukwa cha kuchuluka kwa antchito omwe amachoka pa 30% komanso kuvutika kuwongolera nthawi zonse kuchuluka kwa kutsatira ukhondo wa phukusi lililonse. Kuyambitsidwa kwa loboti ya servo ya SW6308s ya three-axis servo kuchokera ku Siweike kwasintha kwambiri njira yopangira, zomwe zathandiza kuti pakhale yankho la automation la 1-out-24.

Dongosololi limakwaniritsa zochita zokha zonse kuchokera Makina Opangira Jekeseni Kusankha mbali imodzi mpaka kupindika ndi kulongedza kudzera mu mgwirizano wolondola wa ma servo motors atatu-axis. Yokhala ndi zogwirira za vacuum zomwe zakonzedwa mwamakonda, lobotiyo imatenga supuni zonse zopindika mkati mwa masekondi 0.3 makina opangira jekeseni a matani 250 atatha njira yopangira nkhungu ya 1-out-24. Kutembenuza mwachangu kwambiri motsatira X ndi Y axes (liwiro lalikulu mpaka 1.5 m/s) kumasamutsa supunizo ku dongosolo lopindika, pomwe Z axis imawongolera bwino kupsinjika kotsika kuti amalize kupanga mawonekedwe. Mu gawo lopakika, kubwerezabwereza kwa kayendedwe ka atatu-axis kufika ± 0.1 mm, kuonetsetsa kuti supuni iliyonse yayikidwa bwino pamalo omwe adakonzedweratu mufilimu yowonekera yopakika, kupewa makwinya ndi zolakwika zomwe zimapezeka m'mapaki amanja.

Deta yeniyeni yogwirira ntchito ikuwonetsa kuti yankho ili limawonjezera mphamvu yopangira zinthu za mzere umodzi wopangira zinthu kufika pa 1440 pa mphindi imodzi, mofanana ndi ntchito ya antchito 6 aluso, zomwe zimachepetsa ndalama zogwirira ntchito ndi 90%. Chofunika kwambiri, makina oyendetsera zinthu a servo omwe ali mkati mwake amachotsa chiopsezo cha kuipitsidwa ndi kukhudzana ndi anthu, zomwe zimawonjezera kuchuluka kwa kutsatira ukhondo wa zinthu za phukusi kuchokera pa 92% mpaka 99.8%. Cholakwika cha kuyika chizindikiro cha chizindikiro cha kampani pa phukusi lowonekera chimayendetsedwa mkati mwa 0.5mm, zomwe zimathandiza makampani operekera zakudya kuti akwaniritse mtengo wapamwamba wa kampani.

Phunziro lachiwiri: Kupaka Masangweji Okonzeka Kudya - Yankho "Lofatsa" Lachangu la Masangweji 60 Pamphindi

Kusowa kwa antchito m'makampani opanga chakudya pambuyo pa Brexit kunapangitsa kuti makina akuluakulu opangira masangweji a kampani yopanga chakudya yokonzeka kudya atseke. Mapaketi achikhalidwe amanja sanangopeza liwiro la masangweji 15 okha pamphindi imodzi, komanso anali ndi vuto la kusintha kwa zinthu ndi 3% chifukwa cha kutentha ndi kupanikizika kosafanana kwa manja, komanso chiwopsezo cha 8% cha mapaketi okhala ndi mawindo. Mavutowa adathetsedwa mosavuta poyambitsa loboti ya KR AGILUS HM yokhala ndi makina atatu a servo.

Pofuna kuthana ndi kufooka komanso kufooka kwa masangweji, njira iyi imagwiritsa ntchito ma gripper osinthasintha opangidwa ndi chitsulo chosapanga dzimbiri cha chakudya, kuphatikiza ndi ukadaulo wowongolera mphamvu kuchokera ku mota ya servo ya axis zitatu, kuti ilamulire bwino kuthamanga kwa kugwira pakati pa 5-10N - kuonetsetsa kuti kugwira bwino popanda kufinya ndi kusokoneza buledi. Pa mzere wotumizira, mota ya servo ya X-axis imayendetsa ma gripper kuti atembenuzidwe pa 1.2 m/s, pomwe Z-axis imayendetsa molunjika pa 0.8 m/s, kusamutsa masangweji kuchokera ku lamba wotumizira kupita ku matumba a mapepala a kraft. Y-axis imasintha ngodya ya chinthucho kuti iwonetsetse kuti masangweji a triangular ali pamalo oyenera mkati mwa thumba.

Sensa yolumikizidwa ya chithunzi ndi makina a servo atatu amapanga makina owongolera otsekedwa: pamene sensa yazindikira kupotoka kwa ngodya yodula masangweji >2°, injini ya servo nthawi yomweyo imasintha ngodya yozungulira ya gripper kuti zinthu zolakwika zisalowe mu gawo lolongedza. Izi zimapangitsa kuti liwiro lolongedza likhale lokhazikika la masangweji 50-60 pamphindi, katatu mofulumira kuposa kulongedza kwamanja; kuchuluka kwa kusintha kwa zinthu kumachepetsedwa kufika pa 0.1%, ndipo kuchuluka kwa zolakwika zooneka ndi mawonekedwe ndi kochepera 0.5%. Chofunika kwambiri, kapangidwe ka mafuta okhazikika ka makina a servo kumachepetsa ndalama zokonzera zida ndi 40%, zomwe zimapangitsa kuti nthawi yobwezera ikhale miyezi 16 yokha, kuthetsa bwino vuto la makampani ogulitsa chakudya okonzeka kudya komwe "kuthamanga kwambiri komanso kufatsa kumakhala kovuta kukwaniritsa nthawi imodzi."

Phunziro la Chitsanzo 3: Kupaka Mtanda Wophikira - Kugwirizana Kwambiri Pamalo Ang'onoang'ono (Masekondi 1.5)

Kampani yophika buledi ku Vienna inali kulongedza mtanda wa crepe wopyapyala kuchokera ku choziziritsira cha 6°C. Kutentha kochepa kunapangitsa kuti ntchito yogwira ntchito pamanja ichepe kwambiri, ndipo mtanda wofewa unawonongeka mosavuta panthawi yosamutsa. Chovuta kwambiri chinali malo ochepa mu workshop yopangira, omwe sakanatha kuyika zida zazikulu zachikhalidwe zolongedza. Yankho laling'ono lodziyimira pawokha lozikidwa pa ukadaulo wa servo wa axis atatu linakhala chinsinsi chothana ndi zopinga za malo ndi magwiridwe antchito.

Njira imeneyi inagwiritsa ntchito ma robot awiri ozungulira, opachikidwa atatu. Pogwiritsa ntchito njira yolumikizirana yoyenda mozungulira X ndi Y, chipangizo chokwanira cholongedza chinapangidwa mkati mwa malo okwana masikweya mita atatu okha. Roboti yomwe inkagwira mtanda inali ndi chogwirira chooneka ngati fosholo, ndipo injini ya Z-axis servo inayang'anira bwino kuya kwa kutsika, kupewa kukhudzana ndi phukusi lozizira komanso lolimba la foil. Pambuyo pogwira mapaketi anayi a 125-gramu a mtanda, kuyenda kwa XY axis komwe kunagwirizana kunamaliza kusamutsa mu masekondi 0.8 okha. Robot Snthawi yomweyo amamaliza kupanga bokosi la makatoni: atanyamulidwa ndi chogwirira cha vacuum, dongosolo la servo la magawo atatu limayendetsa bokosi la makatoni kudzera mu nozzle yomatira, ndipo, pamodzi ndi die, limamaliza kupanga. Njira yonseyi, pamodzi ndi kusamutsa mtanda, imapanga kuzungulira kogwirizana kwa masekondi 1.5.

Kuchita bwino kwambiri kwa servo ya axis zitatu Dongosololi ndiye maziko a kukonza bwino ntchito yake—kuthamanga kwa loboti kumafika pa 10m/s², kupitirira malire a ntchito yamanja, ndipo kubwerezabwereza kwake kwa ±0.02mm kumatsimikizira kuti phukusi lililonse la mtanda limayikidwa molondola m'bokosi. Nthawi yomweyo, kapangidwe ka chitetezo cha SIL3-Ple ka dongosolo la servo kamalola zida kuti zigwire ntchito mosamala popanda zotchinga zoteteza, zomwe zimasunga malo. Munthawi ya ma apple burgers ambiri, dongosololi limagwira ntchito mosalekeza maola 24 patsiku, kuonjezera kuchuluka kwa ma CD tsiku lililonse kufika kasanu kuposa njira zachikhalidwe zogwiritsira ntchito pamanja, ndikuchepetsa kuchuluka kwa mtanda kuchoka pa 12% mpaka 0.3%, kukwaniritsa bwino zofunikira zaukhondo ndi umphumphu wa zinthu zophikidwa.

Ukadaulo wa Servo wa Three-Axis: Kukonzanso Mpikisano Waukulu wa Mapaketi a Chakudya

Nkhani yomwe ili pamwambapa ikuwonetsa kufunika kwakukulu kwa ma robot a servo a axis atatu m'munda wolongedza chakudya: ma servo motor awo amapeza yankho la millisecond kudzera mu pulse control, kuphatikiza ndi zomangira za mpira zolondola kwambiri ndi malangizo olunjika, kukwaniritsa bwino pakati pa kuyenda kwa liwiro lalikulu ndi malo olondola—chinsinsi chothetsera kutsutsana pakati pa "zopinga zogwira ntchito bwino" ndi "kutayika kwa khalidwe" mu phukusi la chakudya. Nthawi yomweyo, kapangidwe kake kotsekedwa bwino komanso kugwiritsa ntchito zida zodzoladzola zapamwamba za chakudya zimakwaniritsa mosavuta miyezo yapadziko lonse lapansi ya ukhondo monga FDA ndi EU 10/2011, ndipo ndizoyenera malo apadera opangira zinthu monga kutentha kochepa ndi chinyezi.

Kuyambira pa mbale zogwiritsidwa ntchito nthawi imodzi mpaka zakudya zokonzeka kudya, kuyambira zosakaniza zophikira mpaka mabokosi apamwamba amphatso, maloboti a servo okhala ndi ma axis atatu akusinthanso miyezo yogwira ntchito bwino komanso yabwino ya ma CD a chakudya kudzera mu kayendetsedwe kosinthasintha, kapangidwe kakang'ono ka malo, komanso luso lanzeru logwirizana. Kwa makampani opanga chakudya, kusankha njira yolumikizira ma CD a servo okhala ndi ma axis atatu yogwirizana ndi magulu awo azinthu si njira yakanthawi yothanirana ndi kusowa kwa antchito, komanso ndalama zomwe zimayikidwa nthawi yayitali kuti amange chuma chambiri ndikuwonjezera mpikisano wa mtundu.

3 Axis Arm#Axis Zitatu Dzanja la Robot#Roboti Yoyendayenda#Servo Yokhazikika#Roboti Yokhala ndi Dzanja Limodzi#Roboti Yokhala ndi Dzanja Lolumikizana

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