Zochitika Zazikulu Zogwiritsira Ntchito Makina Opangira Injection Molding Robots

Zochitika Zazikulu Zogwiritsira Ntchito Makina Opangira Jekeseni Maloboti a Servo

Mu mafunde apadziko lonse lapansi a kusintha kwa zochita zokha komanso kulondola mumakampani opanga ma jakisoni, maloboti a servo, ndi kuwongolera kwawo kolondola kwa mayendedwe, kusinthasintha kwa njira, komanso kugwira ntchito kokhazikika, asintha kuchoka pa zida zothandizira kupita ku mayunitsi opanga zinthu zazikulu. Kuyambira pakuumba zida zamagalimoto molondola kwambiri mpaka kupanga zinthu zoyera zamankhwala, kuyambira pakupanga zinthu za 3C mwachangu mpaka kupanga bwino zotengera zazikulu zonyamula, ma servo robot akusintha malingaliro opanga m'magawo osiyanasiyana, kuthana ndi zovuta pakugwiritsa ntchito pamanja komanso kuwongolera khalidwe. Nkhaniyi ifufuza zochitika zinayi zazikulu zogwiritsira ntchito, kuwulula njira yozama yolumikizira ukadaulo ndi zosowa zamafakitale.

I. Kupanga Zigawo za Magalimoto: Kupambana Kwachiwiri Pakulondola Kwambiri ndi Kulemera Kwambiri

Kukula kwakukulu kwa makampani opanga magalimoto atsopano padziko lonse lapansi kwapangitsa kuti pakhale kufunikira kwakukulu kwa zida zopangidwira injini zamagalimoto ndi 40%, pomwe nthawi yomweyo kuyika zofunikira zolimba pa kulondola kwa zinthu (mkati mwa ±0.01mm) ndi kupitiliza kupanga. Ma robot a Servo, pogwiritsa ntchito ukadaulo wowongolera wotsekedwa wa ma servo motors, akhala chida chofunikira kwambiri pothetsa kutsutsana kumeneku. Pakupanga zida zazing'ono zolondola, monga mabatani osinthira mipando ndi zomatira za batri, ma robot okhala ndi makina a servo ochokera ku Germany amatha kupeza kulondola kobwerezabwereza kwa ±0.005mm, kuchepetsa chiwopsezo kuchokera pa 4%-5% pogwiritsa ntchito manja mpaka pansi pa 1.2%, ndikuwonjezera kutulutsa kwa ola limodzi pa makina opangira jekeseni kuchokera pa zidutswa 80 mpaka zidutswa 120, zomwe zikugwirizana bwino ndi mphamvu yoyesedwa ya zidazo.

Pazigawo zazikulu zoumbidwa ndi jakisoni monga ma bumpers agalimoto ndi ma dashboard, loboti ya servo yamtundu wa bull-head ikuwonetsa zabwino zapadera. Dzanja lake lalifupi komanso 35.5% yowonjezera malo ogwiritsira ntchito zida, kuphatikiza ndi mphamvu yayikulu yonyamula katundu ya 50-75kg, imalola kuti isinthidwe kukhala makina oumbira jakisoni okwana matani 800-4000 kuti ichotsedwe yokha. Mu njira zoumbira zamkati mwa nkhungu, lobotiyo imayika bwino zitsulo kudzera m'mapulogalamu omwe adakhazikitsidwa kale, m'malo mwa chithandizo chamanja, kuwonjezera mphamvu yopangira ndi 100%, ndikupewa chiopsezo cha kuwonongeka kwa nkhungu komwe kumachitika chifukwa cha kusuntha kwa insertion. Kampani yatsopano yamagetsi itayambitsa zida zamtunduwu, mphamvu yake yopangira pamwezi idakwera kuchoka pa zidutswa 240,000 kufika pa zidutswa 360,000, zomwe zimasunga ndalama zopitilira 700,000 yuan pachaka, zomwe zikuwonetsa bwino kufunika kwake kwa mafakitale.

II. Electronics 3C ndi Precision Injection Molding: Kuphatikiza Kwabwino Kwambiri kwa High-Speed ​​​​Response ndi Micro-Control

Chizolowezi cha zinthu zamagetsi zopepuka komanso zazing'ono za 3C chimafuna kuti kupanga ma jakisoni opangidwa ndi jakisoni kukwaniritse zolinga ziwiri za "ma cycle othamanga kwambiri + micro-control." Nthawi yopanda kanthu ya servo robot ikhoza kukhala yochepa ngati masekondi 3.3, ndipo m'ma multi-cavity injection molding monga 16-cavity wet wipe vids ndi 24-cavity folding forks, imatha kugwirizana bwino ndi makina opangidwa ndi jakisoni opangidwa ndi jakisoni othamanga kwambiri kuti amalize kuchotsa magawo ogwirizana, kupewa kusintha kwa zinthu komwe kumachitika chifukwa cha kuchedwa kuchotsa. Pazinthu zomwe zimafunikira mawonekedwe okhwima, monga ma casing a foni yam'manja ndi zolumikizira, lobotiyo imagwiritsa ntchito kapangidwe ka "kusintha mwachangu + modular", komwe kumalola kusintha kwa makina ogwirira mkati mwa mphindi 3. Nthawi yomweyo, kugwira ntchito bwino kwa dongosolo la servo kumachepetsa kukanda pamwamba pa chinthucho, ndikuwonjezera kuchuluka kwa zokolola kufika pa 99%.

Ponena za kuphatikiza njira zovuta, loboti ya servo yokhala ndi dzanja limodzi yokhala ndi ma axis asanu, powonjezera mayunitsi a servo a A/C axis, imatha kusinthasintha ngodya ya chogwiriracho, ndikumaliza ntchito yophatikizana yochotsa zida zamagetsi zosawoneka bwino, kudula chipata, ndikuyang'ana. Dongosolo lake lowongolera la servo lolumikizana limagwiritsa ntchito njira yotseka yobwezera, kupewa vuto la kutayika kwa masitepe a pulse control yachikhalidwe, kupangitsa kuti mawaya a chizindikiro azitha kusinthasintha ndi 60%, komanso kuthandizira kulumikizana ndi makina onse a MES a fakitale kuti azitha kuyang'anira deta nthawi yeniyeni komanso kukonza zolakwika patali. Mbali yanzeru iyi imapangitsa kuti ikhale gawo lofunikira la mizere yosinthika yopanga mumakampani opanga zamagetsi.

III. Makampani Opangira Zinthu ndi Zofunikira Zatsiku ndi Tsiku: Chithandizo Chachikulu Chogwirizanitsa Bwino ndi Kupanga Zinthu Zambiri

Kupanga kwakukulu kwa zinthu zofunika tsiku ndi tsiku monga kulongedza chakudya ndi matebulo otayidwa kumabweretsa kufunikira kwakukulu pa liwiro, mphamvu yonyamula katundu, ndi magwiridwe antchito ambiri a maloboti. Maloboti a servo othamanga kwambiri okhala ndi ma axis atatu amagwira ntchito bwino kwambiri popanga ziwiya za chakudya zokhala ndi makoma owonda komanso makapu a tiyi a mkaka. Mwachitsanzo, chitsanzo cha SW7112DS chochokera ku Siweike chili ndi nthawi yopanda kanthu ya masekondi 3.3 komanso mphamvu yonyamula katundu yolemera makilogalamu 5. Sichingomaliza kuchotsa makapu 8 a tiyi a mkaka mwachangu komanso chimaphatikizanso ntchito zophimba filimu ndi kuyika zinthu, kukwaniritsa njira yonse yodziyimira yokha kuyambira pakuumba jakisoni mpaka pakulongedza ndi kusunga zinthu. Pakupanga ziwiya zazikulu zolongedza monga mabaketi a utoto a malita 5 ndi mapaleti apulasitiki, maloboti a servo okhala ndi mphamvu yonyamula katundu ya makilogalamu 15-75 amatha kusinthidwa kukhala makina opangira jakisoni a matani 500-1300. Kudzera muukadaulo woyika zilembo mu nkhungu pamwamba, kugwiritsa ntchito zilembo molondola kumamalizidwa panthawi yochotsa, kuchotsa njira zotsatizana zokonzera ndikuwonjezera mphamvu zopangira ndi 30%.

Pazifukwa zogwira ntchito kwambiri za makina opangira jekeseni wa nkhungu, loboti ya servo yokhala ndi manja awiri yokhala ndi mbali ziwiri imagonjetsa malire a liwiro la kapangidwe kakale ka zinthu zonyamula pamwamba. Mu KraussMaffei kupanga zidebe za ayisikilimu za nkhungu, kapangidwe kake ka zinthu zonyamula mbali kamafupikitsa njira yoyendera, ndipo pamodzi ndi yankho lachangu la makina a servo, nthawi yopangira imafupikitsidwa kufika pa masekondi 2.6, kuwirikiza kawiri kuchuluka kwa zomwe zimatulutsa pa nthawi iliyonse ya nkhungu. Yankho lopangidwa mwamakonda ili limapereka njira yosinthika yokweza mphamvu mumakampani opangira ma CD, makamaka yoyenera malo opangira omwe ali ndi kutalika kochepa kwa fakitale.

IV. Magawo azachipatala ndi owonera: Kusintha kolimba kuti ukhale waukhondo, chitetezo, ndi kuwongolera molondola

Kupanga zinthu zogwiritsidwa ntchito kuchipatala (monga ma syringe ndi ma infusion sets) ndi zida zapulasitiki zowala (monga ma lens cover) kumafuna ukhondo, kukhazikika, komanso kutsata bwino kuposa momwe mafakitale wamba amagwirira ntchito. Ma servo robot amagwiritsa ntchito kapangidwe kake kotsekedwa bwino, kuchepetsa kutayikira kwa mafuta ndi kusonkhanitsa fumbi, kukwaniritsa miyezo yachipatala. Pakupanga ma syringe azachipatala, kulondola kwake kobwerezabwereza kumafika ±0.01mm, kulola kuyika bwino mkati mwa nkhungu ndikuchotsa chinthu chomalizidwa, kupewa zoopsa zoipitsidwa zomwe zimachitika chifukwa chokhudza ndi manja, ndikuwonjezera kuchuluka kwa zinthu zosayera kufika pa 99.9%.

Pakupanga zinthu zowunikira, loboti imagwiritsa ntchito ukadaulo wowongolera liwiro laling'ono la makina a servo kuti ikwaniritse ntchito za "kusankha mwachangu komanso mofatsa", kupewa kuwonongeka kwa malo owunikira. Dongosolo lake lanzeru lodziwira matenda lomwe lili mkati mwake limatha kuyang'anira kutentha kwa injini ndi kutentha kwa galimoto. Dzanja la Robotic Kuwonongeka nthawi yeniyeni, kupereka chenjezo pasadakhale la maola 72 la zovuta, ndi nthawi yapakati pakati pa kulephera kupitirira maola 1500, kuonetsetsa kuti kupanga kosalekeza kumakhala kokhazikika. Nthawi yomweyo, zida zimathandizira makonda okhazikika komanso kujambula deta yonse, zomwe zimathandiza kuti magawo opanga azitsatiridwa pa gulu lililonse la zinthu, mogwirizana ndi zofunikira za makampani azachipatala ndi owonera.

Kubwerezabwereza kwa Ukadaulo Kumayendetsa Kukula kwa Zochitika, Ma Servo Robots Akusintha Mtengo Wopangira

Kuchokera pa axis zitatu mpaka axis zisanuKuyambira pa mitundu yokhazikika mpaka mayankho okonzedwa, zochitika zogwiritsira ntchito ma servo robot nthawi zonse zakhala zikukulirakulira mogwirizana ndi kusinthasintha kwa ukadaulo wowongolera ma servo. Mtengo wake waukulu wasintha kuchoka pa "kusintha ntchito zamanja" kupita ku mphamvu zambiri zomwe zimaphatikizapo "kukonza kulondola kwa kupanga, kukonza kayendedwe ka ntchito, ndikuchepetsa ndalama zonse." Kaya ndi zofunikira kwambiri pamakampani opanga zida zamagalimoto, kupanga zinthu zamagetsi mosinthasintha, chuma chamakampani opanga ma CD, kapena miyezo yokhwima yamakampani azachipatala, manja a servo robot amatha kupereka mayankho okonzedwa kudzera muukadaulo wosintha.

Mtsogolomu, ndi kuphatikiza kwakukulu kwa machitidwe a servo ndi luntha lochita kupanga komanso ukadaulo wa intaneti ya Zinthu, manja a servo robotic opangira jekeseni adzakwaniritsa kulamulira kolondola komanso mgwirizano wabwino kwambiri wa zida zambiri, kulowa m'magawo opanga apamwamba monga ndege ndi mphamvu zatsopano, kukhala injini yayikulu yosinthira makina opanga jekeseni padziko lonse lapansi.

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