Kusankha Maloboti: Kafukufuku wa Maloboti Okhala ndi Ma Ax Asanu Popanga Magalimoto Okhala ndi Injection

Kusankha Maloboti: Kafukufuku wa Anthu Asanu-Maloboti Ozungulira mu Kupangira Magalimoto Opangira Injection kwa Magalimoto Atsopano Ogwiritsa Ntchito Mphamvu

Kukula mwachangu kwa makampani atsopano amagetsi kwapangitsa kuti pakhale zofunikira kwambiri pakupanga zinthu zopangidwa ndi jekeseni monga ma motor housings. Kulondola kwambiri, kusinthasintha kwakukulu, komanso kugwira ntchito bwino kwapamwamba kwakhala miyezo yokhwima, zomwe zimapangitsa kuti ma robot achikhalidwe a three-axis asakwanire njira zovuta zopangira. Ma robot a servo a axis asanu, okhala ndi kulumikizana kwawo kosinthasintha kwa ma multi-axis komanso kuwongolera kolondola kwambiri, akhala zida zodziyimira pawokha popanga ma induction molding a ma new energy vehicle motor housings. Nkhaniyi isanthula njira yosankhira ma robot a axis asanu, kuyambira pazovuta za kupanga ma induction molding a ma new energy vehicle motor housings, ndikupereka chidziwitso choyenera cha makampani opanga ma injection molding kutengera zochitika zogwiritsidwa ntchito.

I. Kujambula Magalimoto Okhala ndi Mphamvu Zatsopano: N’chifukwa Chiyani Maloboti Okhala ndi Magawo Asanu Akhala Ofunikira?

Kaya zimapangidwa ndi pulasitiki waukadaulo kapena chopangira chachitsulo chophatikizana, nyumba zatsopano zamagalimoto amphamvu zimadziwika ndi zomangamanga zosakhazikika, kulondola kwakukulu, komanso kuvutika kugwetsa. Nthawi yomweyo, nthawi yofunikira yopanga zinthu motsatira zofunikira pakupanga zinthu zambiri imatsimikizira zofunikira zazikulu za maloboti, chomwe ndi chifukwa chachikulu chomwe maloboti okhala ndi axis zisanu akusinthira zida zachikhalidwe.

Kuvuta kwa njira yopangira zinthu kumafuna ntchito zosiyanasiyana: Malo osungiramo zinthu, omwe amapangidwa kuti agwirizane ndi malo ogwirira ntchito a injini, nthawi zambiri amakhala ndi zinthu zovuta monga zipsepse zotenthetsera kutentha, ma clip oyika, ndi mabowo oikamo zinthu. Zinthu zopanga zinthu nthawi zambiri zimakhala ndi njira zokokera pakati ndi zokokera. Maloboti okhala ndi ma axis atatu amatha kuyenda molunjika pa ma axes a X/Y/Z, zomwe zimapangitsa kuti asamathe kuchotsa mbali zopingasa kapena kusintha mawonekedwe a mbali zambiri, komanso amatha kusokonezedwa ndi zinthu zopanga zinthu. Mosiyana ndi zimenezi, maloboti okhala ndi ma axis asanu, omwe ali ndi ma axes awo ozungulira ogwirizana, amatha kugwira ntchito pa 360° popanda malo obisika, kupewa mosavuta nyumba zopanga zinthu kuti akwaniritse bwino kuchotsa mbali.

Zofunikira pakulondola zimakhazikitsa miyezo yapamwamba yoyikira: Kulekerera kwa magawo a nyumba zatsopano zamagalimoto zamagetsi kuyenera kuyendetsedwa mkati mwa ma micrometer, ndi zofunikira zolimba za coaxiality, parallelism, ndi zina geometric tolerances. Kulephera kukwaniritsa zofunikirazi kudzakhudza mwachindunji kulondola kwa kusonkhana kwa magalimoto ndi kukhazikika kwa magwiridwe antchito. Ma servo robot a axis asanu amapeza kulondola kobwerezabwereza mkati mwa ±0.05mm. Kuphatikiza ndi magwiridwe antchito osalala a servo drive system, izi zimapewa bwino ma bumps ndi kusintha kwa malo panthawi yochotsa ndi kuyika gawo, kuonetsetsa kuti chinthucho chikugwirizana.

Kusintha bwino kwambiri kuti zigwirizane ndi zomwe zimafunika popanga zinthu zambiri: Kupanga magalimoto atsopano amphamvu kwambiri kumafuna kugwira ntchito kosalekeza kwa maola 24 kwa injini. Chitini cha Robot kuphatikiza njira zingapo monga kulekanitsa zipata, kuyang'anira zinthu, ndi kuyika mapaleti, kuchotsa kufunikira kogwiritsa ntchito manja. Nthawi imodzi yozungulira ikhoza kuchepetsedwa kufika mkati mwa masekondi 8, kuwonjezera magwiridwe antchito ndi oposa 60% poyerekeza ndi kupanga pamanja, pomwe kuchepetsa kwambiri ndalama zogwirira ntchito ndi mitengo yotsalira.

Kusinthasintha ku malo osungira zinthu kutentha kwambiri: Magalimoto nthawi zambiri amagwiritsa ntchito mapulasitiki opangidwa ndi makina ...

II. Kupangira Magalimoto Ogwiritsa Ntchito Injection Motion kwa Magalimoto Atsopano Ogwiritsa Ntchito Mphamvu: Zinthu Zofunika Kuziganizira Posankha Maloboti Okhala ndi Ma Axis Asanu

Popeza pali makhalidwe a makina opangira magalimoto atsopano, kusankha loboti yokhala ndi ma axis asanu kuyenera kuyang'ana kwambiri pa miyeso isanu yayikulu: mphamvu yonyamula katundu, kulondola kwa malo, kusinthasintha kwa mayendedwe, kuthekera kogwirizanitsa njira, ndi kukhazikika. Nthawi yomweyo, iyenera kusinthidwa kutengera zomwe zimapangidwira nkhungu, kuchuluka kwa makina opangira jakisoni, ndi nthawi yopangira. Zofunikira pakusankha ndi izi:

1. Kulemera kwa katundu: Yerekezerani Kulemera kwa katundu + Kulemera kwa chogwirira, ndi Malire Otetezeka

Kulemera kwa nyumba ya injini kumasiyana malinga ndi mtundu wa galimoto ndi kapangidwe kake. Nyumba ya injini imodzi ya galimoto yaying'ono yatsopano yonyamula anthu imalemera pafupifupi 1-3 kg, pomwe mitundu ya magalimoto amalonda imatha kufika 5-8 kg. Posankha loboti yokhala ndi ma axis asanu, katundu wake wovoteledwa uyenera kuphimba kulemera kwa chinthucho + kulemera kwa chogwirira chosinthidwa, ndi malire otetezeka osachepera 50% kuti apewe kugwedezeka ndi kupotoka kolondola chifukwa cha katundu wosakwanira panthawi yoyenda mwachangu. Mwachitsanzo, pa nyumba ya injini ya 3 kg, tikukulimbikitsani kusankha loboti yokhala ndi ma axis asanu yokhala ndi katundu wovoteledwa ≥ 8 kg. Ngati ikuphatikiza zida zowunikira maso ndi zometa zipata, mphamvu yonyamula katundu iyenera kuwonjezeredwa.

2. Kulondola kwa Malo: Kubwerezabwereza ≤ ± 0.05mm, kusintha malinga ndi zofunikira pakulekerera kwa geometric.

Zofunikira pa coaxiality ndi malo olondola a nyumba ya injini zimatsimikiza mwachindunji muyezo wolondola wa loboti. Zizindikiro zosankhika pakati ziyenera kuyang'ana kwambiri pakubwerezabwereza ndi malo olondola a njira. Kubwerezabwereza kuyenera kukhala ≤ ± 0.05mm kuti zitsimikizire malo okhazikika komanso malo onyamulira nthawi iliyonse. Nthawi yomweyo, loboti yokhala ndi mizere isanu yokhala ndi sikelo yolondola kwambiri komanso makina oyendetsa servo iyenera kusankhidwa kuti ikwaniritse kuwongolera liwiro molondola panthawi yoyenda, kupewa kupatuka kwa malonda komwe kumachitika chifukwa cha kuyima mwadzidzidzi kapena kuthamanga.

3. Kusinthasintha kwa Kuyenda: Kuyenda ndi Kuthamanga kwa Rotary Axis Zosinthidwa kuti Zigwirizane ndi Kapangidwe ka Nkhungu.

Liwiro loyenda ndi lozungulira la ma A/C a roboti a axis asanu (ma rotary axes) ndizofunikira kwambiri kuti zigwirizane ndi kapangidwe ka nkhungu. Pa ma mold okhala ndi ma ejector angapo ozungulira ndi makina okoka pakati, ngodya yozungulira ya A-axis iyenera kukhala ≥ ± 180°, ndipo ngodya yozungulira ya C-axis iyenera kukhala 360° popanda ma dead angles. Nthawi yomweyo, liwiro lozungulira liyenera kusinthidwa kuti likwaniritse zosowa zopangira zoyenda pang'onopang'ono komanso kuthamanga kwa kuyenda mwachangu, kuonetsetsa kuti kulondola panthawi yonyamula popanda kusokoneza kayendedwe ka kupanga.

4. Kutha Kuphatikiza Njira: Kumathandizira Kulumikizana kwa Njira Zambiri, Kuchepetsa Ndalama Zopangira Zipangizo

Roboti yapamwamba kwambiri yokhala ndi ma axis asanu iyenera kukhala ndi luso lolimba logwirizanitsa njira, kuphatikiza mwachindunji ntchito monga kudula chipata chokha, kuyang'ana koyamba mawonekedwe a chinthu, kuyika thireyi yokha, ndi kudyetsa zinthu zopangira. Kulumikizana kwa njira zambiri kumatha kuchitika kudzera mu dongosolo lowongolera lomwe lingakonzedwe. Mwachitsanzo, mutatenga nyumba ya injini, chogwirira ntchito cha loboticho chimatha kudula chipata molondola, kenako ndikutumiza chinthucho ku siteshoni yowunikira kuti chiwunikiridwe koyamba. Zinthu zoyenera zimayikidwa mwachindunji mu thireyi, pomwe zinthu zosayenerera zimasankhidwa zokha, zomwe zimapangitsa kuti ntchito zogwirizanitsa "kubwezeretsa-kukonza-kuyang'anira-kusanja", zomwe zimafupikitsa kwambiri ntchito yopangira mzere.

5. Kukhazikika ndi Chitetezo: Kusinthasintha malinga ndi malo opangira mafakitale, kukwaniritsa zofunikira pakugwira ntchito maola 24.

Mizere yopangira jekeseni ya ma motor housing nthawi zambiri imagwira ntchito mosalekeza kwa maola 24, zomwe zimapangitsa kuti kulimba kwa kapangidwe kake ndi mulingo woteteza mkono wa robotic ukhale wofunikira. Thupi liyenera kupangidwa ndi chitsulo cholimba kwambiri kuti lipewe kusintha kwa kapangidwe kake komwe kumachitika chifukwa cha kuyenda kwa nthawi yayitali; mulingo woteteza uyenera kufika pa IP54 kapena kupitirira apo kuti upirire fumbi, mafuta, ndi dzimbiri la malo opangira jekeseni; iyeneranso kukhala ndi zida zodziwonera nokha zolakwika, chitetezo chadzidzidzi, komanso ntchito zotsutsana ndi kugundana kwa nkhungu, zomwe zimathandiza kuti zitseke nthawi yomweyo ngati pali zolakwika kuti zipewe kuwonongeka kwa zida ndi nkhungu ndikuwonetsetsa kuti mzere wopanga ukugwira ntchito mosalekeza.

6. Kusinthasintha: Kuphatikiza Kopanda Msoko ndi Makina Opangira Injection ndi Ma Molds

Mukasankha loboti, onetsetsani kuti ikugwirizana bwino ndi makina omwe alipo kale ojambulira jakisoni ndi zofunikira za nkhungu. Pa makina akuluakulu ojambulira jakisoni a 800T ndi kupitirira apo, ndikulimbikitsidwa kusankha loboti yolemera ya servo yokhala ndi mkono wotambasuka kuti ikwaniritse zofunikira za nkhungu zazikulu zochotsa mbali. Nthawi yomweyo, njira yowongolera ya lobotiyo iyenera kuthandizira kulumikizana kwa zizindikiro ndi makina ojambulira jakisoni ndi nkhungu, zomwe zimathandiza kulumikizana kwa zizindikiro zomaliza jakisoni nthawi yeniyeni, zizindikiro zochotsera gawo la loboti, ndi zizindikiro zotsegulira/kutseka nkhungu kuti mupewe kudikira nthawi pakati pa zipangizo.

III. Kupangira Magalimoto Ogwiritsa Ntchito Injection Motion for New Energy Galimoto: Phunziro la Kugwiritsa Ntchito Five-Axis Robotic Arm

Chiyambi cha Nkhani: Wopanga zigawo zazikulu zamagalimoto atsopano amphamvu amadziwika bwino pakuumba ma injini m'magalimoto atsopano amphamvu. Zogulitsazi zimapangidwa ndi pulasitiki ya PPS engineering, yolemera 2.8kg iliyonse, ndipo kulekerera kwake ndi ±0.03mm. Mtundu woyambirira wopanga unagwiritsa ntchito mkono wa roboti wa axis zitatu komanso thandizo lamanja, womwe unakumana ndi mavuto monga kusokonezedwa ndi zinthu zina, kuchuluka kwa zinyalala (pafupifupi 5%), komanso kuzungulira pang'onopang'ono kwa kupanga (masekondi 15 pa kuzungulira). Kuti akwaniritse kufunikira kwa kupanga kwa mayunitsi 500,000 pachaka, mkono wa roboti wa ZHIYI wa axis zisanu unayambitsidwa kuti usinthe mzere wopanga.

Kusankha ndi Kufananiza

Kutengera mawonekedwe a malonda ndi zofunikira pakupanga, loboti ya ZHIYI yopangidwa mwamakonda yokhala ndi mikono isanu yozungulira iwiri idasankhidwa. Kapangidwe kake kapakati ndi motere:
Katundu woyesedwa: 10kg, wokhala ndi malire okwanira otetezera, wokhoza kunyamula zida zosinthika zosagwira kutentha kwambiri komanso zida zometa zipata;
Kubwerezabwereza: ± 0.03mm, kukwaniritsa zofunikira za kulekerera kwa micron ya chinthucho;
Ngodya yozungulira ya A/C axis: A-axis ±180°, C-axis 360°, yosinthika ku ejector yokhota ndi kapangidwe kokoka pakati, zomwe zimapangitsa kuti mbali zokhota zichotsedwe popanda kusokoneza;
Kuphatikiza njira: Kumaphatikiza kumeta chipata chokha, kuyang'ana koyamba kwa CCD, ndi ntchito zoyika thireyi zokha, kukwaniritsa kuphatikiza njira zambiri;
Kugwirizana kwa makina opangira jakisoni: Makina opangira jakisoni akuluakulu a 800T, mkono wotambasulidwa umakwaniritsa zofunikira pakuchotsa ziwalo za nkhungu, ndipo makina owongolera amalumikizana bwino ndi makina opangira jakisoni.

Zotsatira za Ntchito

Kugwira Ntchito Mwachangu Kwambiri: Nthawi yogwira ntchito kamodzi yachepetsedwa kuchoka pa masekondi 15 kufika pa masekondi 9, mphamvu ya ola limodzi yawonjezeka ndi 66.7%, ndipo kugwira ntchito mosalekeza kwa maola 24 kumatha kukwaniritsa kupanga mayunitsi 600,000 pachaka, kupitirira zolinga zopangira;
Kuchepa Kwambiri kwa Zidutswa: Kukhazikika bwino kwa mkono wa robotic wokhala ndi ma axis asanu kumathetsa mavuto a kugundana kwa zigawo ndi kusinthasintha kwa malo panthawi yogwira ntchito, kuchepetsa kuchuluka kwa zidutswa kuchokera pa 5% mpaka 0.8%, kuchepetsa kwambiri zinyalala za zinthu;
Ndalama Zogwiritsidwa Ntchito Zabwino Kwambiri: Chiwerengero cha ogwira ntchito pa mzere uliwonse wopangira chatsika kuchoka pa 3 kufika pa 1 (yekhayo amene amayang'anira zida), kuchepetsa ndalama zogwirira ntchito ndi 66%. Kuphatikiza ndi ntchito ya maola 24, ndalama zosungira pachaka za ogwira ntchito zimaposa yuan miliyoni imodzi;
Kukweza Makina Opangira Makina Odzipangira: Kukwaniritsa makina onse odzipangira okha kuyambira "kupangira jekeseni - kugwira ntchito ndi zigawo - kudula zipata - kuyang'anira - kuyika thireyi," popanda kuthandizidwa ndi anthu. Kugwirizana kwa malonda kumafika pa 99.9%, kukwaniritsa miyezo yoperekera magetsi ya OEMs yatsopano yamagalimoto;
Kukhazikika Kwabwino Kwambiri kwa Zipangizo: Zipangizozi zili ndi njira yodzitetezera ya IP55 komanso ntchito yodziwonera yokha, ndipo kuchuluka kwa kulephera kwa zidazo panthawi yogwira ntchito mosalekeza kwa maola 24 ndi kochepera [peresenti yosowa]. 0.5%, kuonetsetsa kuti mzere wopanga ukugwira ntchito bwino.

Phunziro la Nkhani Mtengo Waukulu: Phunziroli likutsimikizira mokwanira kuti maloboti ozungulira asanu ndi oyenera kupanga ma injini opangira injini zatsopano. Kudzera mu kusankha kosinthidwa ndi kuphatikiza njira, sikuti kungothetsa mavuto a mitundu yachikhalidwe yopanga komanso kumawonjezera katatu magwiridwe antchito, mtundu wa malonda, komanso kuwongolera ndalama, kupereka njira yodziyimira yokha yopangira zinthu zazikulu zopangidwa ndi injini zamagalimoto atsopano.

IV. Kupewa Malingaliro Olakwika Ofunika Pakusankha Maloboti Okhala ndi Ma Axis Asanu

Posankha ma robot a axis asanu kuti agwiritse ntchito popangira ma injini atsopano amagetsi, makampani ambiri amagwera mosavuta mumsampha wa "ma parameter okha" ndi "kusankha mosasamala zomwe ndi zodula kwambiri." Malingaliro olakwika omwe amafala omwe amachititsa kuti zida zisagwirizane ndi zosowa zopangira komanso ndalama zotayika zitha kupewedwa. Nazi mfundo zazikulu zopewera mavuto awa:

Pewani kuyang'ana kwambiri pa magawo okha popanda kuganizira momwe zinthu zikuyendera: Makampani ena amatsata mosazindikira mphamvu yonyamula katundu wambiri komanso kulondola kwambiri, osanyalanyaza zofunikira zenizeni za mawonekedwe a nkhungu ndi kuchuluka kwa makina opangira jakisoni. Mwachitsanzo, kugwiritsa ntchito loboti yolemera yokhala ndi ma axis asanu pa nkhungu yaying'ono sikuti kumawonjezera ndalama zomwe zimagwiritsidwa ntchito komanso kumakhudza nthawi yopangira chifukwa cha sitiroko yambiri.

Pewani kunyalanyaza luso logwirizanitsa njira: Ngati loboti yokhala ndi axis zisanu yokha yokhala ndi gawo limodzi losankha yasankhidwa, iyenerabe kuphatikizidwa ndi zida zina kuti ikwaniritse njira monga kudula zipata ndi kuyang'anira, kulephera kukwaniritsa kuphatikiza mzere wopanga ndipo pamapeto pake kumafuna ndalama zina.

Pewani kunyalanyaza ntchito yogulitsa pambuyo pa malonda ndi chithandizo chaukadaulo: Kukonza zolakwika ndi kukonza ma robot okhala ndi ma axis asanu kumafuna gulu la akatswiri aukadaulo. Mukasankha loboti, samalani ndi netiweki yapadziko lonse ya ogulitsa pambuyo pa malonda ndi chithandizo chaukadaulo kuti muwonetsetse kuti kukonza zolakwika kumachitika nthawi yake ngakhale m'malo opangira zinthu kunja.

Pewani kunyalanyaza kugwirizana kwa zida ndi kukula kwake: Zogulitsa zamagalimoto atsopano amphamvu zimasinthidwa mwachangu, ndipo kapangidwe ka nyumba zamagalimoto kamasinthasinthanso moyenera. Mukasankha loboti, sankhani imodzi yokhala ndi mapulogalamu amphamvu komanso kusintha kwa end effector kuti ikwaniritse zosowa zopangira mutasintha zinthu ndikupewa kuyika ndalama zina pazida. V. Mapeto Kupanga nyumba zamagalimoto zamagalimoto atsopano zamagetsi kwasintha zofunikira zake pazida zodziyimira pawokha kuchokera ku "kusamalira magawo osavuta" kupita ku "kulondola kwambiri, kugwira ntchito bwino, komanso kuphatikiza." Ma servo robot a axis asanu, okhala ndi kusinthasintha kwawo kwa ma axis ambiri, kuwongolera malo molondola, komanso mphamvu zamphamvu zogwirizanitsa njira, akhala yankho labwino kwambiri pankhaniyi. Panthawi yosankha, makampani ayenera kuyang'ana kwambiri mbali zitatu zazikulu: mawonekedwe azinthu, zosowa zopangira, ndi mawonekedwe a nkhungu. Kufananiza kosinthidwa kuyenera kuchitidwa kuchokera pamiyeso monga mphamvu yonyamula katundu, kulondola kwa malo, ndi kusinthasintha kwa mayendedwe. Nthawi yomweyo, zovuta zosankhira ziyenera kupewedwa, ndipo ogulitsa omwe ali ndi luso lamphamvu laukadaulo komanso ntchito yonse yogulitsa pambuyo pogulitsa ayenera kusankhidwa.

ZHIYI, monga wopereka zida zaukadaulo pankhani yodzipangira zokha zamafakitale, ili ndi ukadaulo wozama mu kafukufuku ndi chitukuko komanso kupanga ma servo robot a makina opangira jekeseni. Imatha kupereka mayankho a ma robot asanu okonzedwa malinga ndi zosowa zosiyanasiyana zopangira ma motor housings atsopano amagetsi, kupereka ntchito imodzi yokha panthawi yonseyi, kuyambira kusankha ndi kupanga, kupanga zida, kuyambitsa ntchito pamalopo mpaka kuthandizira pambuyo pogulitsa. Izi zimathandiza makampani opanga jekeseni kumaliza kukonzanso kwawo makina opangira ndikugwirizana ndi zosowa zazikulu zopangira zamagalimoto atsopano amagetsi.

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