Miyezo Itatu Yaikulu Yosankhira Maloboti a Servo a Makina Opangira Injection a Three-Axis mu Mafakitale a Zamagetsi a 3C aku Vietnam

Miyezo Itatu Yaikulu Yosankhira Maloboti a Servo a Three-Axis Makina Opangira Jekesenis mu Mafakitale a Zamagetsi a 3C aku Vietnamese

Mu gawo lopanga zinthu zamagetsi la 3C ku Vietnam lomwe likukula mofulumira, njira yopangira zinthu pogwiritsa ntchito jakisoni ndiyo njira yofunika kwambiri yolumikizira maunyolo ogulitsa zinthu akumtunda ndi akumunsi. Komabe, kusowa kwa antchito, kukwera kwa ndalama zopangira, komanso zofunikira kwambiri pazinthu za 3C monga ma casing a mafoni ndi zolumikizira zasankha servo yopangira zinthu pogwiritsa ntchito jakisoni wa axis atatu. Dzanja la RoboticChinthu chachikulu chomwe chimalepheretsa kukweza bwino mafakitale. Kwa ogula aku Europe ndi America omwe amaika ndalama kapena kupereka chithandizo ku mafakitale aku Vietnamese 3C, kusankha mkono wa robotic womwe umasintha malinga ndi mawonekedwe akupanga kwanuko kungachepetse mwachindunji ndalama zogwirira ntchito ndi 30% ndikukweza mitengo yoyenerera ya malonda ndi oposa 90%.

Kuphatikiza ndi ma projekiti opitilira 500 a ZHIYI Robot Wanzeru mu gawo lapadziko lonse lapansi la kupanga jakisoni wa 3CNkhaniyi ikulongosola miyezo itatu yosankhidwiratu ya zida za robotic za servo-axis zitatu, ndikuzitanthauzira ndi momwe zimagwiritsidwira ntchito m'mafakitale amagetsi a 3C aku Vietnam.

Muyezo Waukulu 1: Kufananiza Molondola kwa Mphamvu Yonyamula ndi Makina Opangira Injection Tonnage ndi Mafotokozedwe a Zamalonda
Kulemera kwa mkono wa robotic wa servo wa axis zitatu si mpikisano wosavuta. Uyenera kufananizidwa ndi kulemera kwa makina opangira jakisoni ndi kulemera kwa chinthu cha 3C kuti usunge chitetezo cha 20%-30%, chomwe ndi chinsinsi chopewera kusakhala ndi nthawi yogwira ntchito ndi zopinga zopangira.

Mu makampani opanga zamagetsi a 3C ku Vietnam, makina ang'onoang'ono ndi apakatikati opangira jekeseni (matani 50-150) amagwiritsidwa ntchito makamaka popanga zinthu zazing'ono monga zolumikizira za USB ndi zipolopolo zamakutu, pomwe makina akuluakulu opangira jekeseni (matani 300 kapena kuposerapo) amagwiritsidwa ntchito pokonza zinthu zazikulu monga zipolopolo zam'mbuyo za kompyuta ya piritsi ndi zikwama za makompyuta a notebook. Ngati mkono wa roboti wochepa ukakamizidwa kufanana ndi makina akuluakulu opangira jekeseni, sudzangolephera kumaliza ntchito yotola nkhungu, komanso kuyambitsa ngozi zamakina komanso chitetezo chifukwa cha ntchito yochulukirapo.

ZHIYI Real Case: Vietnamese Tablet Shell Factory Efficiency Upgrade Project

Fakitale yamagetsi ya 3C ku Bac Ninh Province, Vietnam, imapanga zipolopolo zakumbuyo za kompyuta ya mapiritsi ya mainchesi 12.9. Mkono woyambirira wa roboti uli ndi mphamvu yolemera makilogalamu 20 okha, yomwe singathe kusintha makina opangira jekeseni a matani 350 ndi nkhungu yovuta ya 32kg ya chinthucho. Nthawi yotola nkhungu pa chipangizo chilichonse ndi yayitali ngati masekondi 45, ndipo chilema cha chinthucho chomwe chimachitika chifukwa chogwira mosakhazikika ndi chapamwamba ngati 8%.

Pambuyo posintha ZHIYI Bull Head 3-Axis Servo Robotic Arm ndi katundu wolemera kwambiri wa 50kg, fakitaleyo idapeza kusintha kwakukulu katatu:

Malire a chitetezo cha katundu amafika pa 36%, omwe amatha kuthana mosavuta ndi kugwira ndi kusamutsa nkhungu zovuta;
Nthawi yotola nkhungu imodzi imafupikitsidwa kufika pa masekondi 28, ndipo mphamvu ya tsiku ndi tsiku imawonjezeka ndi 25%;
Chiŵerengero cha kuyenerera kwa malonda chawonjezeka kufika pa 99.2%, kuchepetsa mtengo wokonzanso ndi 18%.

#Mkono wa robotic wa servo wa axis zitatu wolemera kwambiri#3C electronic injection molding complex adaptification#Makina ojambulira jakisoni aku Vietnamese, kusankha kwa mkono wa robotic komwe kumafanana ndi tonnage.

Muyezo Wachiwiri Wapakati: Kugwirizana kwa Kulondola kwa Kuyenda kwa Micron-Level ndi Rhythm Yopanga
Zipangizo zamagetsi za 3C zili ndi zofunikira kwambiri pa kukula kwa chipangizocho. Mwachitsanzo, potengera zolumikizira zolondola, cholakwika cha kukula kwake chiyenera kuyendetsedwa mkati mwa ±0.005mm. Kulondola kwa kayendedwe ka mkono wa robotic wa servo wa axis zitatu kumatsimikizira mwachindunji kuchuluka kwa zinthu zomwe zimapangidwira komanso kagayidwe kake. Chinsinsi chotsimikizira kulondola chili mu kapangidwe ka njanji yowongolera ndi sikulufu ya mpira ya mkono wa robotic, komanso kuthekera kosintha mayankho ndi kusintha kwa makina a servo nthawi yeniyeni.

Mafakitale a ku Vietnam a 3C nthawi zambiri amakumana ndi vuto la kayendedwe kosagwirizana ka kupanga chifukwa cha kusakwanira kwa mkono wa roboti. Mwachitsanzo, mu mzere wopanga zipolopolo za mutu wa charger, ngati mkono wa roboti uli ndi cholakwika choyimilira choposa 0.01mm, chidzapangitsa kuti chinthucho chitayike panthawi yosonkhanitsa pambuyo pake, zomwe zimapangitsa kuti mzere wonse uzimitsidwe kuti ukonzedwe.

ZHIYI Real Case: Vietnamese Connector Factory Defect Rate Reduction Project

Fakitale yolumikizira yothandizidwa ndi mayiko akunja ku Ho Chi Minh City, Vietnam, imapanga zolumikizira za USB-C za mitundu yamagetsi ya ku Europe ndi America. Mkono woyambirira wa robotic wokhala ndi ma axis atatu uli ndi kulondola kwa malo a ±0.02mm, zomwe zimapangitsa kuti chilema cha malonda chikhale cha 12%, chomwe sichingakwaniritse muyezo wa AQL wa makasitomala aku Europe ndi America.

Pambuyo poyambitsa ZHIYI WKG-1000 Three-Axis Single-Arm Single-Section Robotic Arm, fakitaleyo idapeza mwayi wowongolera molondola:

Mkono wa robotic umagwiritsa ntchito njanji zowongolera zolunjika zolimba kwambiri komanso zomangira zolondola, zokhala ndi kulondola kwa malo a ± 0.008mm, zomwe zimakwaniritsa zofunikira za kulekerera kwa zinthu zolumikizira;
Dongosolo la servo limathandizira kusintha kwa mphamvu nthawi yeniyeni, kusintha kusintha kwa kutentha mu fakitale ya ku Vietnam (25-35°C) kuti tipewe kufalikira ndi kupindika kwa kutentha komwe kungakhudze kulondola;
Kayendedwe ka kupanga ka chidutswa chimodzi kamafupikitsidwa kuchoka pa masekondi 15 mpaka masekondi 5, ndipo chiŵerengero cha zolakwika chimachepetsedwa kufika pa 1.5%, zomwe zidapambana bwino kafukufuku wachiwiri wa makasitomala aku Europe ndi America.

#Mkono wa roboti wa servo wolondola kwambiri#3C jakisoni wowongolera kuchuluka kwa zolakwika pakuumba#Kusankha mkono wa roboti wa ku Vietnam wopangidwa ndi zida zamagetsi.

Muyezo Wachikulu 3: Kugwirizana kwa Zipangizo Zonse ndi Kuphatikiza kwa Machitidwe Anzeru
Popeza mafakitale a ku Vietnamese 3C akusinthidwa kukhala "mafakitale anzeru", mkono wa robotic wa servo wa axis atatu sulinso chipangizo chodziyimira pawokha, koma uyenera kuphatikizidwa ndi makina a MES a fakitale, makina opangira jakisoni, ndi zida zotsatizana kuti akwaniritse kulumikizana kwa deta ndi ntchito yopanda munthu. Chinsinsi cha kugwirizana chili mu kuthandizira mkono wa robotic pa njira zambiri zolumikizirana zamafakitale komanso kusinthasintha kwa chitukuko chachiwiri.
Mafakitale a 3C aku Vietnam ali ndi zida zatsopano ndi zakale zosiyanasiyana. Makina ena akale opangira jekeseni omwe adapangidwa m'zaka za m'ma 2000 amagwiritsabe ntchito kutulutsa kwa chizindikiro cha analog, pomwe zida zatsopano zimathandizira kulumikizana kwa Ethernet. Ngati mkono wa robotic sungathe kusintha malinga ndi ma protocol angapo, pamafunika ndalama zambiri zosinthira kuti pakhale kuphatikizana kwa makina.

ZHIYI Real Case: Vietnamese Comprehensive 3C Accessories Factory Intelligent Upgrade Project

Fakitale yonse ya zida za 3C ku Hai Phong, Vietnam, ili ndi makina 23 opangira jakisoni amitundu yosiyanasiyana komanso zaka zosiyanasiyana, ndipo ikukonzekera kupanga mzere wopanga wa digito. Vuto lalikulu lili pakuphatikiza mkono wa robotic ndi makina a SiMDA-MES a fakitale kuti athe kuyang'anira nthawi yeniyeni ya zida za OEE ndi deta yopangira.
ZHIYI yapereka yankho la mkono wa robotic wa servo wa axis atatu wopangidwira fakitale, womwe uli ndi ubwino wotsatira pakuyanjana ndi kuphatikiza:

Mkono wa robotic umathandizira ma protocol opitilira 200 olumikizirana m'mafakitale, ndipo injini yowunikira ma protocol yosinthika imatha kuzindikira mtundu wa chizindikiro cha makina atsopano ndi akale opangira jakisoni, ndikufupikitsa nthawi yolowera pa docking kufika maola 72;
Imalumikizidwa bwino ndi makina a SiMDA-MES, zomwe zimapangitsa kuti zinthu ziziyenda bwino nthawi yomweyo monga momwe mkono wa robotic ukuyendera, nthawi yosinthira nkhungu, komanso kuchuluka kwa zinthu zomwe zagulitsidwa;
Thandizani kulumikizana ndi zida zosinthira mwachangu kwambiri, pozindikira njira yonse ya "kupangira jakisoni - kutola - kusanja" popanda kulowererapo pamanja.

Pambuyo poti ntchitoyi yayamba kugwira ntchito, kuchuluka kwa zida zomwe zimagwiritsidwa ntchito pafakitale kunakwera ndi 30%, nthawi yogwira ntchito yosakonzekera inachepa ndi 50%, ndipo mtengo wa antchito pa chinthu chilichonse unachepetsedwa ndi 22%, zomwe zinakhazikitsa maziko omangira "fakitale yozimitsa magetsi".

#Mkono wa robotic molding wa axis atatu wopangira jekeseni wa MES system docking#Njira yanzeru ya 3C yopangira zokha ya fakitale yaku Vietnam # Kusankha mkono wa robotic wa servo wogwirizana ndi zida zosiyanasiyana.

Pewani Zopinga Posankha: Malangizo Atatu Ofunika Kwambiri a Mafakitale a 3C aku Vietnam
Musamangoganizira za mtengo wokha ndikunyalanyaza satifiketi yachitetezo: Manja a robotic a ZHIYI okhala ndi ma axis atatu apeza ziphaso za ISO9001 ndi CE, zomwe zingakwaniritse miyezo ya chitetezo cha makasitomala aku Europe ndi America pazida zamafakitale. Zida zina zotsika mtengo za robotic zomwe zili pamsika zilibe satifiketi, zomwe zingayambitse chiopsezo cha kuchotsedwa kwa katundu potumiza katundu ku Europe ndi America.
Musanyalanyaze chithandizo cha ntchito yogulitsa pambuyo pogulitsa: Mafakitale a 3C aku Vietnam nthawi zambiri amapezeka m'mapaki a mafakitale kutali ndi pakati pa mzinda. ZHIYI imapereka upangiri wapadziko lonse lapansi musanagulitse komanso chithandizo chaukadaulo pambuyo pogulitsa, ndi nthawi yoyankha yosakwana maola 4, kupewa vuto la nthawi yogwira ntchito ya zida chifukwa chochedwa kukonza.
Musamatsatire njira yopangira zinthu mopitirira muyeso ndikuwononga ndalama: Pazinthu zazing'ono za 3C monga zipolopolo za mahedifoni, sikofunikira kusankha mkono wa robotic wokhala ndi katundu wa 50kg. ZHIYI ikhoza kupereka mayankho okonzedwa malinga ndi zosowa zenizeni za fakitale, kulinganiza magwiridwe antchito ndi mtengo wake.

ZHIYI: Mnzanu Wodalirika pa Kukweza Zoyendetsa Zamagetsi ku Vietnamese 3C Factory
Zhejiang Zhiyi Intelligent Robot Co., Ltd. yakhala ikudzipereka ku kafukufuku ndi chitukuko ndi kupanga zida zodzipangira zokha kuyambira pomwe idakhazikitsidwa mu 2017. Ndi ma patent 13 ofunikira, milandu yopitilira 500 ya polojekiti, komanso mphamvu yopangira mayunitsi 2500 pachaka, ZHIYI yapereka mayankho okhazikika a automation kumafakitale a 3C m'maiko ndi madera opitilira 10 kuphatikiza Vietnam, Thailand, ndi Malaysia.
Manja athu a servo robotic okhala ndi ma axis atatu adapangidwa kuti agwirizane ndi makampani opanga zinthu ku Vietnam, kuthetsa mavuto okhudzana ndi kusowa kwa antchito, kusagwira ntchito bwino, komanso kuchuluka kwa zilema. Kwa ogula aku Europe ndi America omwe amaika ndalama m'mafakitale a 3C aku Vietnam, kusankha ZHIYI kumatanthauza kusankha njira yotsika mtengo, yodalirika, komanso yanzeru yodziyimira pawokha.