Kodi loboti yamakina opangira jakisoni wa axis zisanu ndi chiyani?

Kodi mzere wachisanu ndi chiyani? Makina Opangira Jekeseni loboti: Kupangidwa kwaukadaulo kumalimbikitsa makina odzipangira okha makampani opanga jekeseni

1. Chiyambi
Ponena za chitukuko chachangu cha makampani opanga padziko lonse lapansi masiku ano, makampani opanga ma injection molding, monga gawo lofunika kwambiri, nthawi zonse amafunafuna zatsopano zaukadaulo komanso kukonza magwiridwe antchito opanga. Monga zida zapamwamba zodziyimira pawokha, loboti yamakina opangira jakisoni asanu Pang'onopang'ono chakhala chida chofunikira kwambiri pakupanga makina opangira jakisoni chifukwa cha luso lake lapamwamba, kulondola kwake komanso magwiridwe antchito ambiri.

2. Tanthauzo la loboti yamakina opangira jakisoni asanu
Roboti ya makina opangira jakisoni yokhala ndi ma axis asanu ndi chipangizo chomwe chimagwiritsidwa ntchito makamaka popanga jakisoni. Imatha kutsanzira ntchito zina za ziwalo zakumtunda za thupi la munthu, ndikupereka zinthu kapena kugwiritsa ntchito zida zopangira malinga ndi zofunikira zomwe zakhazikitsidwa kale. Ndi loboti yogwira ntchito yonse. Kuyenda kwa ma axes asanu kumayendetsedwa ndi ma servo motors, pomwe zigawo zogwirira ntchito monga kuyamwa ndi kukanikiza zimayendetsedwa ndi zigawo za pneumatic. Ntchito yayikulu ya loboti iyi ndikuchotsa, kuyika ndi ntchito zina zothandizira pazinthu zopangira jakisoni, potero kukonza magwiridwe antchito, kukhazikika kwa mtundu wa chinthu, ndikuchepetsa mtengo wa zinyalala ndi ndalama zopangira.

3. Kapangidwe ka loboti yamakina opangira jakisoni asanu
Roboti ya makina opangira jekeseni ya ma axis asanu imapangidwa makamaka ndi gawo la kapangidwe ka makina ndi njira yowongolera. Izi ndi chiyambi chatsatanetsatane cha zigawo zake zazikulu:
(I) Kapangidwe ka makina
Roboti Base: Ichi ndi maziko a loboti. Makina onse amayikidwa pa maziko kuti athandizire ndikukonza.
Njira yoyendera: Imathandiza loboti kusuntha malo ake ndipo imatha kuyenda mosasamala pa njanji yowongolera malinga ndi zosowa za ntchitoyo. Mu dongosolo la loboti la makina opangira jekeseni asanu, njira yotumizira yopingasa nthawi zambiri imakhala yotumizira lamba wolumikizana.
Mkono wa loboti: Umaphatikizapo mkono waukulu ndi mkono wothandiza. Mkono waukulu ndi mkono wothandiza uli ndi mzere wawo wokokera ndi ma axes apamwamba ndi otsika motsatana. Mkono wa loboti umatha kugwira ntchito monga kuyamwa zinthu, kutsekereza mitu ya zinthu, kuyika zinthu zomangira, ndi kutenga magawo ponyamula malinga ndi zosowa. Mwachitsanzo, popanga zinthu zovuta zopangira jekeseni, mkono wa loboti ukhoza kuchotsa chinthucho molondola kuchokera mu nkhungu ndikuchiyika pamalo omwe adasankhidwa kuti chikonzedwenso.
(II) Dongosolo lolamulira
Chowongolera chamanja: Chimagwiritsidwa ntchito ndi woyendetsa kuti azilamulira kayendedwe ndi kagwiritsidwe ntchito ka lobotiyo pamanja, zomwe zimakhala zosavuta kuwongolera lobotiyo mwachindunji panthawi yokonza zolakwika ndi zochitika zapadera.
Wolamulira Wamkulu: Ndiwo maziko a dongosolo lonse lowongolera loboti, lomwe limayang'anira kayendetsedwe ka kayendedwe ndi kagwiritsidwe ntchito ka mzere uliwonse kuti liwonetsetse kuti lobotiyo ikugwira ntchito motsatira njira ndi zofunikira zomwe zakonzedweratu.
Dongosolo lowongolera ma servo: Mzere uliwonse uli ndi dongosolo la AC servo, lomwe lingathe kuyendetsa bwino loboti poyang'anira bwino komwe ikupita, liwiro ndi mtunda wa injini ya servo. Dongosolo lowongolera ma servo ili limapangitsa loboti kuyenda mwachangu komanso molondola, ndipo limatha kukwaniritsa zosowa za ntchito zovuta zopangira.

4. Ubwino wa makina opangira jakisoni asanu
Poyerekeza ndi makina oyendetsera ntchito zamanja ndi makina wamba oyendetsera jakisoni, makina oyendetsera jakisoni asanu ali ndi zabwino zambiri, zomwe zimawapangitsa kukhala otchuka pamsika wapadziko lonse lapansi.
(I) Kupititsa patsogolo ntchito yopangira zinthu
Liwiro la kuyenda mwachangu: Chifukwa cha kugwiritsa ntchito servo motor drive, liwiro la kuyenda kwa manipulator a makina opangira jekeseni asanu ndi lachangu kwambiri. Mwachitsanzo, nthawi yochotsa manipulator ena opangira jekeseni asanu ndi limodzi imatha kufika masekondi 0.48, ndipo nthawi yonse yozungulira ili mkati mwa masekondi 4.8. Kutha kuyenda mwachangu kumeneku kumathandiza manipulator kumaliza ntchito zambiri zopangira munthawi yochepa, zomwe zimapangitsa kuti ntchito yopanga ikhale yabwino kwambiri.
Kugwira ntchito mosalekeza: Poyerekeza ndi kugwira ntchito ndi manja, makina owongolera satopa ndipo amatha kugwira ntchito maola 24 patsiku popanda kusokoneza. Makamaka pakupanga ma shift ausiku, makina owongolera amatha kugwira ntchito mosalekeza komanso mokhazikika, kuonetsetsa kuti ntchito ikupitilizabe komanso kupititsa patsogolo magwiridwe antchito onse.
(II) Kukweza khalidwe la malonda
Kuyika bwino kwambiri: Kulondola kwa malo a makina opangira jakisoni wa axis zisanu ndi kwakukulu kwambiri, ndipo kubwerezabwereza kumatha kufika ±0.15mm. Kuthekera koyikira bwino kumeneku kumatsimikizira kulondola kwa loboti potulutsa ndi kuyika zinthu, kupewa kuwonongeka kwa chinthu kapena kusintha komwe kumachitika chifukwa cha kusagwira bwino ntchito. Mwachitsanzo, popanga zinthu zina zopangira jakisoni, monga zipinda zamagetsi, loboti imatha kuchotsa chinthucho molondola mu nkhungu ndikuchiyika pamalo omwe atchulidwa kuti iwonetsetse kuti chinthucho chikuwoneka bwino komanso cholondola.
Njira yokhazikika yopangira: Roboti imatha kugwira ntchito mokhazikika motsatira njira ndi magawo omwe adakhazikitsidwa kale popanda kusokonezedwa ndi zinthu za anthu. Izi zimapangitsa kuti mtundu wa chinthucho ukhale wokhazikika komanso kuchepetsa kuchuluka kwa zinyalala zomwe zimachitika chifukwa cha kusagwira ntchito bwino. Mwachitsanzo, popanga zinthu zambiri, robotiyo imatha kusunga mphamvu yogwirira ntchito komanso liwiro lomwelo kuti iwonetsetse kuti mtundu wa chinthu chilichonse ukukwaniritsa miyezo.
(III) Kuchepetsa ndalama zopangira
Kuchepetsa ndalama zogwirira ntchito: Lobotiyi imatha kusintha ntchito zamanja kuti ikhale yogwira ntchito mobwerezabwereza komanso mwamphamvu. M'maso mwa ogula ogulitsa padziko lonse lapansi, izi zikutanthauza kuti ikhoza kuchepetsa kudalira ntchito ndikuchepetsa ndalama zogwirira ntchito. Makamaka m'maiko ena ndi madera omwe ali ndi ndalama zambiri zogwirira ntchito, kugwiritsa ntchito ma robot a makina opangira jakisoni asanu kungachepetse kwambiri ndalama zogwirira ntchito.
Chepetsani kuchuluka kwa zinyalala: Chifukwa cha kulondola kwambiri komanso kukhazikika kwa loboti, kuchuluka kwa zinyalala za chinthucho kumachepa kwambiri. Izi sizimangochepetsa kutayika kwa zinthu zopangira, komanso zimachepetsa ndalama zowonjezera zomwe zimadza chifukwa cha kutaya zinyalala. Mwachitsanzo, popanga jakisoni, kuchepetsa kuchuluka kwa zinyalala kumatanthauza kuti zinthu zambiri zitha kukwaniritsa miyezo yoyenera, potero zimakweza magwiridwe antchito onse opanga.
(IV) Kulimbikitsa mpikisano wa makampani
Kukweza luso la kupanga ndi khalidwe: Kugwiritsa ntchito makina opangira jakisoni asanu kungathandize kwambiri kupanga bwino komanso khalidwe la zinthu. Izi zimathandiza mabizinesi kuyankha zosowa za makasitomala mwachangu komanso kupereka zinthu zabwino pamsika. Mwachitsanzo, kwa ogula ogulitsa padziko lonse lapansi, ali ofunitsitsa kugwirizana ndi ogulitsa omwe amatha kupanga ndikupereka zinthu zabwino mwachangu.
Kupeza kupanga zokha: Kugwira ntchito kokha kwa makina owongolera kumachepetsa kudalira ntchito zamanja. Izi zimathandiza mabizinesi kuti apeze mosavuta kupanga kwakukulu komanso kupanga kokhazikika. Mumsika wapadziko lonse lapansi, mphamvu yokhazikika komanso yokhazikika iyi ingathandize kuti mabizinesi akhale ndi mpikisano. Mwachitsanzo, mabizinesi amatha kupanga maola 24 osasokonezeka kudzera mu makina owongolera kuti akwaniritse zosowa za maoda ambiri.
(V) Kuchita bwino kwambiri pachitetezo
Dongosolo loteteza chitetezo: Makina opangira jakisoni asanu ali ndi dongosolo lonse loteteza chitetezo. Izi zitha kuteteza antchito kuti asavulale mwangozi akamagwira ntchito. Mwachitsanzo, mkati mwa mayendedwe a makina opangira jakisoni, masensa achitetezo ndi mabatani oyimitsa mwadzidzidzi amayikidwa. Vuto likapezeka, lobotiyo imasiya kugwira ntchito nthawi yomweyo. Kusinthaku kwa magwiridwe antchito achitetezo sikungoteteza chitetezo cha antchito okha, komanso kumachepetsa kusokonekera kwa ntchito komwe kumachitika chifukwa cha ngozi zachitetezo.
Chepetsani kulowererapo kwa manja: Popeza loboti imatha kuchita ntchito zambiri zopanga zokha. Izi zimachepetsa kulumikizana mwachindunji kwa antchito ndi zida ndi malo oopsa. Mwachitsanzo, pamalo otentha kwambiri komanso opanikizika kwambiri a makina opangira jakisoni. Lobotiyo imatha kusintha ntchito zochotsa ndi kuyika zinthu pamanja. Potero imachepetsa chiopsezo cha ogwira ntchito kugwira ntchito m'malo oopsa awa.
(VI) Mitundu yosiyanasiyana ya ntchito
Ntchito zambiri m'makampani: Maloboti ojambulira makina ojambulira a axis zisanu amagwiritsidwa ntchito kwambiri m'mafakitale osiyanasiyana. Mwachitsanzo, m'makampani opanga magalimoto. Maloboti angagwiritsidwe ntchito popanga zida zamagalimoto pogwiritsa ntchito jakisoni. Monga ma hood a injini, ma bumpers, ndi zina zotero. M'makampani opanga zamagetsi. Maloboti angagwiritsidwe ntchito popanga zipolopolo zamagetsi ndi zida zina. Monga zipolopolo za mafoni am'manja, makiyibodi a makompyuta, ndi zina zotero. Kuphatikiza apo. M'makampani opanga zida zapakhomo. Maloboti angagwiritsidwe ntchito popanga zida zapakhomo pogwiritsa ntchito jakisoni. Monga zitseko za firiji, zipolopolo za makina ochapira, ndi zina zotero. Ntchito zosiyanasiyanazi zimathandiza maloboti ojambulira makina ojambulira a axis zisanu kukwaniritsa zosowa za mafakitale osiyanasiyana.
Kusinthasintha pa ntchito zovuta kupanga: Ma robot a makina opangira jakisoni asanu amatha kusintha pa ntchito zovuta kupanga. Mwachitsanzo, m'mafakitale ena omwe amafunikira ntchito zovuta monga kuyika zinthu zoyikamo ndi kuchotsa nkhungu, chida chowongolera chimatha kumaliza ntchitozi molondola kudzera mu kayendedwe kogwirizana ka ma axes ake angapo. Kusinthasintha kumeneku kumathandiza mabizinesi kusintha mapulani opanga mosavuta akakumana ndi zosowa zovuta kupanga.

5. Kugwiritsa ntchito makina opangira jakisoni asanu
Makina opangira jakisoni a five-axis amagwiritsidwa ntchito kwambiri mumakampani opanga jakisoni, ndipo amaphatikizapo maulalo angapo kuyambira pakuchotsa zinthu mpaka kukonza pambuyo pake. Izi ndi njira zoyambira mwatsatanetsatane za madera akuluakulu ogwiritsira ntchito:
(I) Kuchotsa zinthu
Kuchotsa zinthu zovuta: Makina opangira jakisoni a magiya asanu amatha kuchotsa mosavuta zinthu zovuta komanso zazikulu. Mwachitsanzo, popanga zida zamagalimoto, ma bumpers akuluakulu a magalimoto kapena ma hood a injini ndi zinthu zina. Chifukwa cha mawonekedwe awo ovuta komanso kulemera kwawo kwakukulu, kuchotsa pamanja kungayambitse kuwonongeka kwa chinthu kapena kusintha kwa mawonekedwe ake. Makina opangira jakisoni a magiya asanu amatha kuchotsa chinthucho molondola kuchokera mu nkhungu kudzera mu kayendedwe kogwirizana ka ma axes ake angapo ndikuchiyika pamalo omwe atchulidwa.
Kuchotsa mwachangu: Mphamvu yofulumira ya chida chowongolera zinthu imachilola kumaliza ntchito yochotsa zinthu mwachangu. Mwachitsanzo, pamizere ina yopangira jakisoni yopangira zinthu yogwira ntchito bwino kwambiri. Nthawi yochotsa ya loboti imatha kufika masekondi 0.48. Mphamvu yochotsa zinthu mwachangu iyi imatha kutsimikizira kuti njira yopangira zinthu ikuyenda bwino ndikuchepetsa kusasunthika kwa kupanga komwe kumachitika chifukwa cha nthawi yayitali yochotsa zinthu.
(II) Kukonza kotsatira
Kuyika chinthu: Loboti ikhoza kuyika chinthu chochotsedwacho pa lamba wonyamulira kapena benchi logwirira ntchito. Mwachitsanzo, popanga zinthu zambiri zopangira jekeseni, loboti imatha kuyika chinthucho pa lamba wonyamulira. Kenako chinthucho chimasamutsidwa kupita ku njira zochikonzera pambuyo pake kudzera mu lamba wonyamulira. Monga kujambula, kusonkhanitsa, ndi zina zotero. Ntchito yoyika yokhayi sikuti imangowonjezera luso lopanga, komanso imachepetsa zolakwika pakugwiritsa ntchito pamanja.
Ntchito Yothandizira: Roboti ya makina opangira jekeseni ya ma axis asanu imatha kuchita ntchito zina zothandizira, monga kuchotsa mutu wa chinthucho ndikuyika zinthu zoyikamo. Mwachitsanzo, popanga zipolopolo zamagetsi, lobotiyo imatha kuchotsa mutu wa chinthucho yokha pambuyo poti chinthucho chachotsedwa ndikuchiyika pamalo osankhidwa. Ntchito yothandizirayi ingachepetse kulowererapo kwamanja ndikukweza mulingo wa njira yopangira yokha.
(III) Ntchito yapadera
Kuchotsa nkhungu zomangira: Pakupanga nkhungu zomangira zomangira, loboti ya makina opangira jekeseni ya ma axis asanu imatha kuchotsa zinthu zokha. Mwachitsanzo, mu nkhungu zina zazikulu zopangira jekeseni, pakhoza kukhala zigawo zingapo za nkhungu zomwe zimapangidwa nthawi imodzi. Lobotiyo imatha kutulutsa zinthuzo molondola mu gawo lililonse la nkhungu kudzera mu kayendedwe kogwirizana ka nkhwangwa zake zingapo ndikuziyika pamalo osankhidwa. Ntchito yapaderayi imapatsa loboti ya makina opangira jekeseni ya ma axis asanu mwayi wapadera popanga nkhungu zovuta.
Kugwiritsa ntchito chikombole chotentha: Roboti ya makina opangira jekeseni ya maginito asanu ingagwiritsidwe ntchito limodzi ndi chikombole chotentha kuti ichotsedwe ndikuyikidwa zinthu zokha. Mwachitsanzo, popanga zinthu zina zopangira jekeseni yolondola kwambiri, chikombole chotentha chingatsimikizire kuti chinthucho chili bwino, pomwe loboti ya makina opangira jekeseni ya maginito asanu imatha kuchotsa ndi kuyika zinthu zokha. Kuphatikiza kumeneku kungathandize kuti zinthu zigwire bwino ntchito komanso kuti zinthu zikhale bwino.

6. Kusankha ndi kukonza makina opangira jakisoni asanu
Kusankha makina oyenera opangira jakisoni wa maginito asanu ndikofunikira kwambiri kuti kupanga jakisoni kukhale kosalala. Izi ndi zinthu zingapo zofunika kuziganizira posankha ndikusintha:
(i) Mafotokozedwe ndi mitundu ya makina opangira jakisoni
Kuchuluka kwa makina opangira jakisoni: Kuchuluka kwa makina opangira jakisoni kumatsimikiza mphamvu ya makina opangira jakisoni. Mwachitsanzo, pa makina ang'onoang'ono opangira jakisoni, pamafunika makina opangira jakisoni okha omwe ali ndi mphamvu yochepa yonyamula. Pa makina opangira jakisoni akuluakulu, makina opangira jakisoni omwe ali ndi mphamvu yayikulu yonyamula amafunika. Posankha, ndikofunikira kusankha mtundu woyenera wa makina opangira jakisoni malinga ndi kuchuluka kwa makina opangira jakisoni.
Kukula kwa nkhungu ya makina opangira jakisoni: Kukula kwa nkhungu kudzakhudzanso kusankha kwa makina opangira jakisoni. Ngati kukula kwa nkhungu kuli kwakukulu, makina opangira jakisoni amafunika kukhala ndi malo ogwirira ntchito akuluakulu komanso mphamvu zoyendera. Mwachitsanzo, popanga makina opangira jakisoni a zida zina zazikulu zamagalimoto, kukula kwa nkhungu kumatha kufika mamita angapo. Pakadali pano, ndikofunikira kusankha makina opangira jakisoni a axis asanu okhala ndi malo ogwirira ntchito akuluakulu.
(ii) Mawonekedwe ndi kulemera kwa chinthucho
Kuvuta kwa mawonekedwe a chinthu: Mawonekedwe a chinthucho adzakhudza njira yogwirira ndi njira yoyendetsera ya chida chowongolera. Mwachitsanzo, pazinthu zomwe zili ndi mawonekedwe ovuta. Lobotiyo ingafunike kugwiritsa ntchito zida zapadera zogwirira ndi njira zoyendetsera. Posankha, ndikofunikira kusankha zida zoyenera zogwirira loboti ndi njira yowongolera mayendedwe malinga ndi mawonekedwe a chinthucho.
Kulemera kwa chinthu: Kulemera kwa chinthucho kumatsimikiza mphamvu ya katundu wa loboti. Ngati kulemera kwa chinthucho kuli kwakukulu, ndikofunikira kusankha loboti yokhala ndi mphamvu yayikulu yonyamula katundu. Mwachitsanzo, popanga zida zina zazikulu zapakhomo zopangira jakisoni, kulemera kwa chinthucho kumatha kufika makilogalamu makumi. Pakadali pano, ndikofunikira kusankha loboti yamakina opangira jakisoni yokhala ndi mphamvu yayikulu yonyamula katundu.
(III) Zofunikira pakugwiritsa ntchito bwino ntchito yopanga
Kuzungulira kwa kupanga: Kuzungulira kwa kupanga kumatanthauza nthawi yofunikira popanga chinthu chilichonse. Ngati kufunikira kwa kuzungulira kwa kupanga kuli kwakukulu, ndikofunikira kusankha loboti yokhala ndi liwiro lofulumira kuyenda. Mwachitsanzo, m'mizere ina yopanga jekeseni yogwira ntchito bwino kwambiri, kuzungulira kwa kupanga kungafune kuti kupanga chinthu kumalizidwe mkati mwa masekondi ochepa. Pakadali pano, ndikofunikira kusankha loboti yamakina opangira jekeseni ya axis zisanu yokhala ndi liwiro lofulumira kwambiri loyenda.
Kugwira ntchito mosalekeza: Ngati ntchito yopanga ikufunika kuchitika mosalekeza kwa nthawi yayitali, ndikofunikira kusankha loboti yodalirika kwambiri komanso yogwira ntchito mosalekeza. Mwachitsanzo, m'mafakitale ena opangira jekeseni omwe amapanga maola 24 patsiku, ndikofunikira kusankha loboti yamakina opangira jekeseni ya axis zisanu yomwe ingagwire ntchito mokhazikika kwa nthawi yayitali.
(IV) Zoletsa bajeti
Mtengo wa zida: Mtengo wa loboti ya makina opangira jekeseni asanu umasiyana malinga ndi mtundu, mtundu ndi kapangidwe kake. Mukasankha, muyenera kusankha zida zoyenera malinga ndi bajeti yanu. Mwachitsanzo, mitundu ina yapamwamba ya ma loboti opangira jekeseni asanu ndi okwera mtengo kwambiri, koma magwiridwe antchito ndi kudalirika kwawo ndikwabwinonso. Mitundu ina ya ma loboti apakati ndi otsika mtengo ndi otsika mtengo, koma magwiridwe antchito ndi kudalirika kwawo kungakhale koipa pang'ono. Mukasankha, muyenera kuganizira bajeti ndi zosowa zopangira mokwanira.
Ndalama zokonzera: Kuwonjezera pa ndalama zokonzera zida, muyeneranso kuganizira mtengo wokonzera loboti. Mwachitsanzo, maloboti ena ogwira ntchito bwino amafunika kukonza ndi kukonza nthawi zonse. Ndalama zokonzera ndi zapamwamba, pomwe maloboti ena apakatikati ndi otsika mtengo amakhala ndi ndalama zochepa zokonzera. Mukasankha, muyenera kuganizira mtengo wokonzera ndi kukonza zida mokwanira.

7. Kukhazikitsa ndi kuyambitsa makina opangira ma robot okhala ndi ma axis asanu
Kukhazikitsa ndi kukhazikitsa ndi zofunika kwambiri musanagwiritse ntchito loboti ya makina opangira jekeseni asanu. Kukhazikitsa ndi kukhazikitsa koyenera kungatsimikizire kuti lobotiyo ikugwira ntchito bwino komanso ikugwira ntchito bwino. Nazi njira zatsatanetsatane zokhazikitsira ndi kukonza zolakwika:
(I) Kukhazikitsa
Kukhazikitsa koyambira: Choyamba, kukhazikitsa koyambira kuyenera kuchitika motsatira zofunikira ndi zofunikira za loboti. Kukhazikitsa koyambirira kuyenera kuonetsetsa kuti lobotiyo ndi yokhazikika. Mwachitsanzo, pa loboti yayikulu yopangira jekeseni yamagetsi yamagetsi asanu, maziko a konkriti ayenera kutsanulidwa pansi. Ndipo mabotolo a nangula ayenera kuyikidwa. Kuonetsetsa kuti lobotiyo sigwedezeka ikagwira ntchito.
Kulumikizana kwa makina: Lumikizani zigawo zosiyanasiyana za loboti. Kuphatikizapo mkono wa loboti, makina oyendera, ndi zina zotero. Panthawi yolumikizira, ndikofunikira kuonetsetsa kuti kulumikizana kwa gawo lililonse kuli kolimba. Ndipo kuchuluka ndi kulondola kwa zigawo zosuntha zikukwaniritsa zofunikira. Mwachitsanzo, poyika mkono wa loboti, kuchuluka ndi kulondola kwake kuyenera kusinthidwa. Kuti zitsimikizire kuti zitha kumaliza bwino ntchito zochotsa ndi kuyika zinthu.
Kulumikizana kwamagetsi: Lumikizani makina amagetsi a loboti. Kuphatikiza ma servo motors, owongolera, masensa, ndi zina zotero. Pa nthawi yolumikizira, ndikofunikira kuonetsetsa kuti ma circuits amagetsi alumikizidwa bwino. Ndipo magawo a gawo lililonse lamagetsi amakhazikitsidwa bwino. Mwachitsanzo, polumikiza mota ya servo, magawo ake oyendera ayenera kukhazikitsidwa. Kuti muwonetsetse kuti imatha kuyenda pa liwiro ndi mtunda womwe wakonzedweratu.
(II) Kukonza zolakwika
Kukonza zolakwika pamakina: Pa nthawi yokonza zolakwika pamakina. Kukonza zolakwika pamakina, kulondola, ndi liwiro la loboti kuyenera kukonzedwa. Mwachitsanzo, pogwiritsa ntchito chowongolera chamanja pamanja, onani ngati mayendedwe a mzere uliwonse wa loboti akukwaniritsa zofunikira. Ndipo ngati kulondola kwa mayendedwe kukukwaniritsa zomwe amayembekezera. Nthawi yomweyo, liwiro la mayendedwe a loboti liyeneranso kusinthidwa kuti litsimikizire kuti likwaniritsa zofunikira pakupanga.
Kukonza zolakwika zamagetsi: Pa nthawi ya kukonza zolakwika zamagetsi, makina amagetsi a loboti amafunika kukonzedwa, kuphatikizapo kuyika kwa magawo a injini ya servo, kulinganiza kwa sensa, ndi zina zotero. Mwachitsanzo, pokonza zolakwika pa magawo a injini ya servo, onetsetsani kuti ikhoza kuyenda pa liwiro ndi mtunda womwe wakonzedweratu, ndipo kuthamanga ndi kutsika kwa liwiro panthawi yoyenda zikukwaniritsa zofunikira. Nthawi yomweyo, chizindikiro cha sensa chiyenera kukonzedwa kuti chitsimikizire kuti chingathe kuzindikira molondola momwe robot imayendera.
Kukonza zolakwika pa kulumikizana: Pa nthawi yokonza zolakwika pa kulumikizana, loboti iyenera kukonzedwanso mogwirizana ndi makina opangira jakisoni kuti iwonetsetse kuti lobotiyo ikugwirizana ndi momwe makina opangira jakisoni amagwirira ntchito komanso kuti ikwanitse kuchotsa ndi kuyika bwino chinthucho. Mwachitsanzo, panthawi yokonza zolakwika pa kulumikizana, nthawi yoyenda ya lobotiyo iyenera kusinthidwa kuti iwonetsetse kuti ikhoza kumaliza kuchotsa ndi kuyika chinthucho pakati pa kutsegula ndi kutseka kwa makina opangira jakisoni.

8. Kusamalira ndi kusamalira makina opangira jakisoni a axis zisanu
Pofuna kuonetsetsa kuti makina opangira jekeseni asanu ndi asanu akugwira ntchito bwino komanso nthawi yayitali, kusamalira nthawi zonse ndikofunikira. Tsatanetsatane wa kukonza ndi kusamalira ndi wofunikira:
(I) Kukonza tsiku ndi tsiku
Ntchito yoyeretsa: Chotsukira chimayenera kutsukidwa tsiku lililonse. Kuphatikizapo zinthu monga mkono wa chotsukira ndi makina oyendera. Ntchito yoyeretsa imatha kuchotsa fumbi ndi mafuta pamwamba pa chotsukira. Pewani fumbi ndi mafuta kuti zisawononge ziwalo zoyenda za chotsukira. Mwachitsanzo, gwiritsani ntchito nsalu yoyera kuti mupukute pamwamba pa chotsukira. Ndipo gwiritsani ntchito mpweya wopanikizika kuti mupukute ziwalo zoyenda za chotsukira.
Yang'anani ziwalo za makina: Yang'anani ngati ziwalo za makina za makina zili zomasuka, zosweka, ndi zina zotero. Mwachitsanzo, yang'anani ngati zolumikizira za mkono wa makina zili zomasuka. Ngati pali kusweka. Iyenera kumangidwa nthawi yomweyo. Nthawi yomweyo. Yang'anani ngati ziwalo zoyenda za makina zili zosweka. Ngati pali kusweka. Ndikofunikira kusintha ziwalo zomwe zasweka nthawi yake.
Chongani makina amagetsi: Chongani ngati makina amagetsi a manipulator ndi osakhazikika. Mwachitsanzo, chongani ngati magetsi ali omasuka, ozungulira pang'ono, ndi zina zotero. Ngati pali vuto. Liyenera kukonzedwa nthawi yomweyo. Nthawi yomweyo. Chongani momwe zinthu zamagetsi zimagwirira ntchito. Monga ma servo motors, masensa, ndi zina zotero. Ngati pali vuto lililonse, liyenera kusinthidwa nthawi yomweyo.
(ii) Kusamalira nthawi zonse
Kusamalira mafuta odzola: Pakani mafuta nthawi zonse mbali zoyenda za chida chowongolera. Mwachitsanzo, pakani mafuta olumikizirana a mkono wa chida chowongolera, mizere yotsogolera ya chida choyendera ndi zina. Mafuta odzola amatha kuchepetsa kukangana pakati pa ziwalo zoyenda ndikuwonjezera moyo wa chida chowongolera. Mukapaka mafuta, muyenera kugwiritsa ntchito mafuta oyenera odzola ndikupaka mafuta motsatira njira yovomerezeka yowongolera mafuta.
Onani kulondola kwa kayendedwe: Nthawi zonse onani kulondola kwa kayendedwe ka manipulator. Mwachitsanzo, gwiritsani ntchito zida monga zida zoyezera laser kuti muwone kulondola kwa kayendedwe ka manipulator. Ngati kulondola kwa kayendedwe sikukwaniritsa zofunikira, kuyenera kusinthidwa pakapita nthawi. Kusinthaku kungapezeke mwa kulinganiza magawo a kayendedwe ka manipulator.
Yang'anani dongosolo lowongolera: Yang'anani nthawi zonse dongosolo lowongolera la manipulator. Kuphatikizapo owongolera, ma servo motors ndi zida zina. Yang'anani ngati momwe dongosolo lowongolera likugwira ntchito ndi labwinobwino. Ngati pali zolakwika zilizonse, liyenera kukonzedwa kapena kusinthidwa pakapita nthawi.
(iii) Kuthetsa mavuto
Zolakwika ndi mayankho wamba: Pakugwiritsa ntchito, chida chowongolera chingakhale ndi zolakwika zina zodziwika. Mwachitsanzo, liwiro la chida chowongolera limachepetsa, kulondola kwa kayendedwe kumachepa, ndi zina zotero. Pa zolakwika izi, ziyenera kufufuzidwa ndikuthetsedwa pakapita nthawi. Mwachitsanzo, ngati liwiro la mayendedwe a loboti likuchepa, zitha kukhala chifukwa cha makonda olakwika a servo motor. Ma parameter a servo motor ayenera kusinthidwa. Ngati kulondola kwa mayendedwe kukuchepa, zitha kukhala chifukwa cha kuwonongeka kwa ziwalo zamakina. Zigawo zomwe zawonongeka ziyenera kusinthidwa pakapita nthawi.
Kulemba ndi kusanthula zolakwika: Pambuyo pokonza mavuto, cholakwikacho chiyenera kulembedwa ndi kusanthula. Polemba nthawi, zochitika ndi njira yothetsera vutolo, maphunziro akhoza kufotokozedwa mwachidule kuti apewe kubwerezabwereza kwa zolakwika zofanana. Nthawi yomweyo, kudzera mu kusanthula vutolo, dongosolo losamalira loboti likhoza kukonzedwa bwino kuti liwongolere kudalirika kwa ntchito ya loboti.

9. Chitukuko chamtsogolo cha makina opangira jakisoni asanu
Ndi kupita patsogolo kosalekeza kwa sayansi ndi ukadaulo komanso chitukuko chosalekeza cha makampani opanga ma injection molding, makina opangira ma injection molding machine a five-axis akusinthanso. Izi ndi zomwe zingachitike mtsogolo:
(I) Luntha
Kugwiritsa ntchito ukadaulo wa luntha lochita kupanga: M'tsogolomu, makina opangira makina opangira jakisoni asanu adzalumikizidwa kwambiri ndi ukadaulo wa luntha lochita kupanga. Mwachitsanzo, kudzera mu ma algorithms ophunzirira makina. Makina opangira amatha kuphunzira ndikuwongolera njira yake yoyendera komanso momwe amagwirira ntchito. Kuti akonze bwino kupanga komanso mtundu wa malonda. Nthawi yomweyo. Ukadaulo wa luntha lochita kupanga ukhozanso kuzindikira kuneneratu zolakwika ndi kuzindikira kwa makina opangira. Dziwani zolakwika zomwe zingachitike pasadakhale ndikuzikonza.
Kugwiritsa ntchito masensa anzeru: Masensa anzeru adzagwiritsidwa ntchito kwambiri mu manipulators a makina opangira jakisoni asanu. Mwachitsanzo, kudzera mu sensa yowoneka yomwe yayikidwa pa manipulators. Mawonekedwe ndi malo a chinthucho zitha kuzindikirika nthawi yeniyeni. Ndipo njira yogwirira ndi njira yoyendera ya manipulators zitha kusinthidwa zokha. Nthawi yomweyo. Masensa anzeru amathanso kuzindikira kulumikizana kwanzeru pakati pa manipulators ndi makina opangira jakisoni. Sinthani kuchuluka kwa kupanga kwa automation.
(II) Kulondola kwambiri
Kuwongolera kolondola kwambiri kwa kayendedwe: M'tsogolomu, kulondola kwa kayendetsedwe ka makina opangira jakisoni asanu kudzapitirirabe kukula. Mwachitsanzo, pogwiritsa ntchito ma servo motors ndi machitidwe owongolera. Kulondola kwa kayendedwe ka loboti kumatha kufika pamlingo wa micron. Izi zidzakwaniritsa zosowa za kupanga zinthu zopangira jakisoni molondola kwambiri. Mwachitsanzo, popanga zinthu zamagetsi zamagetsi zapamwamba kwambiri, lobotiyo imafunika kuti ikwanitse kuchotsa ndi kuyika zinthu molondola kwambiri.
Zida zogwirira bwino kwambiri: Zida zogwirira bwino kwambiri zidzakhala gawo lofunika kwambiri la robot ya makina opangira jakisoni asanu. Mwachitsanzo, pogwiritsa ntchito makapu ogwiritsira ntchito vacuum kapena ma gripper ogwiritsira ntchito vacuum. Roboti imatha kugwira chinthucho molondola kwambiri. Ndipo imatha kusintha yokha mphamvu yogwirira malinga ndi mawonekedwe ndi kukula kwa chinthucho. Izi zithandiza kuti chinthucho chigwire bwino komanso kuti chikhale bwino.
(III) Ntchito Zambiri
Kugwira ntchito zosiyanasiyana: Roboti yamtsogolo ya makina opangira jakisoni ya axis zisanu idzakhala ndi mphamvu zambiri zogwirira ntchito zosiyanasiyana. Mwachitsanzo, kuwonjezera pa kutha kumaliza kuchotsa ndi kuyika zinthu. Ikhozanso kuchita ntchito zovuta monga kuyang'anira ndi kusonkhanitsa zinthu. Izi zithandiza kwambiri kupanga bwino komanso kugwiritsa ntchito bwino maloboti. Mwachitsanzo, pazinthu zina zazing'ono zamagetsi.